Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process
To enhance the overall forming strength of steel/nickel tubular structures (Ni-clad inner wall and steel-shell outer wall), this study employed double-wire arc additive manufacturing technology and proposed an outward-inward and bottom-up double-wire interwoven path strategy. The deposition temperat...
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| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | zho |
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Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing House
2025-05-01
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| Series: | Hanjie xuebao |
| Subjects: | |
| Online Access: | https://doi.org/10.12073/j.hjxb.20240321003 |
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| author | Benshun ZHANG Zheng ZHANG Hongwei SUN Yugang MIAO Yuyang ZHAO Yu LIU |
| author_facet | Benshun ZHANG Zheng ZHANG Hongwei SUN Yugang MIAO Yuyang ZHAO Yu LIU |
| author_sort | Benshun ZHANG |
| collection | DOAJ |
| description | To enhance the overall forming strength of steel/nickel tubular structures (Ni-clad inner wall and steel-shell outer wall), this study employed double-wire arc additive manufacturing technology and proposed an outward-inward and bottom-up double-wire interwoven path strategy. The deposition temperature field was monitored using infrared thermal imaging, while electron backscatter diffraction (EBSD) was applied to analyze the interface of metallographic specimens. Results showed defect-free formation with no apparent cracks or deformations in the integrated structure. Both inner and outer layers exhibited minimal temperature variations during deposition, showing negligible impact on geometric forming accuracy. The steel-nickel interface presented an interwoven morphology with non-preferentially oriented grains on both sides, existing as a mutual solid solution. Localized stress concentration was observed at the interwoven interface, where grains maintained stable configurations without significant recrystallization. This proposed interwoven path strategy achieves Fe/Ni interface solid solution strengthening and mechanical interlocking, providing a novel approach for high-performance additive manufacturing of dissimilar metal structures. |
| format | Article |
| id | doaj-art-7fb32e588ed84e88ae0c7b04910cb4df |
| institution | Kabale University |
| issn | 0253-360X |
| language | zho |
| publishDate | 2025-05-01 |
| publisher | Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing House |
| record_format | Article |
| series | Hanjie xuebao |
| spelling | doaj-art-7fb32e588ed84e88ae0c7b04910cb4df2025-08-20T03:28:14ZzhoEditorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseHanjie xuebao0253-360X2025-05-01465818510.12073/j.hjxb.20240321003hjxb-46-5-zhangbenshunFormation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing processBenshun ZHANG0Zheng ZHANG1Hongwei SUN2Yugang MIAO3Yuyang ZHAO4Yu LIU5College of Shipbuilding Engineering, Harbin Engineering University, Harbin, 150001, ChinaCollege of Shipbuilding Engineering, Harbin Engineering University, Harbin, 150001, ChinaJiangsu Automation Research Institute, Lianyungang, 222006, ChinaCollege of Shipbuilding Engineering, Harbin Engineering University, Harbin, 150001, ChinaCollege of Shipbuilding Engineering, Harbin Engineering University, Harbin, 150001, ChinaJiangsu Automation Research Institute, Lianyungang, 222006, ChinaTo enhance the overall forming strength of steel/nickel tubular structures (Ni-clad inner wall and steel-shell outer wall), this study employed double-wire arc additive manufacturing technology and proposed an outward-inward and bottom-up double-wire interwoven path strategy. The deposition temperature field was monitored using infrared thermal imaging, while electron backscatter diffraction (EBSD) was applied to analyze the interface of metallographic specimens. Results showed defect-free formation with no apparent cracks or deformations in the integrated structure. Both inner and outer layers exhibited minimal temperature variations during deposition, showing negligible impact on geometric forming accuracy. The steel-nickel interface presented an interwoven morphology with non-preferentially oriented grains on both sides, existing as a mutual solid solution. Localized stress concentration was observed at the interwoven interface, where grains maintained stable configurations without significant recrystallization. This proposed interwoven path strategy achieves Fe/Ni interface solid solution strengthening and mechanical interlocking, providing a novel approach for high-performance additive manufacturing of dissimilar metal structures.https://doi.org/10.12073/j.hjxb.20240321003wire arc additive manufacturingsteel/nickel dissimilar componenttemperature fieldinterwoven interfaces |
| spellingShingle | Benshun ZHANG Zheng ZHANG Hongwei SUN Yugang MIAO Yuyang ZHAO Yu LIU Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process Hanjie xuebao wire arc additive manufacturing steel/nickel dissimilar component temperature field interwoven interfaces |
| title | Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| title_full | Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| title_fullStr | Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| title_full_unstemmed | Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| title_short | Formation mechanism of the steel/nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| title_sort | formation mechanism of the steel nickel heterogeneous metal interwoven by the arc additive manufacturing process |
| topic | wire arc additive manufacturing steel/nickel dissimilar component temperature field interwoven interfaces |
| url | https://doi.org/10.12073/j.hjxb.20240321003 |
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