Review of Film Cooling Techniques for Aerospace Vehicles

Film cooling, a vital method for controlling surface temperatures in components subjected to intense heat, strives to enhance efficiency through innovative technological advancements. Over the last several decades, considerable advancements have been made in film cooling technologies for application...

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Main Authors: Edidiong Michael Umana, Xiufeng Yang
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/12/3058
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author Edidiong Michael Umana
Xiufeng Yang
author_facet Edidiong Michael Umana
Xiufeng Yang
author_sort Edidiong Michael Umana
collection DOAJ
description Film cooling, a vital method for controlling surface temperatures in components subjected to intense heat, strives to enhance efficiency through innovative technological advancements. Over the last several decades, considerable advancements have been made in film cooling technologies for applications such as liquid rocket engines, combustion chambers, nozzle sections, gas turbine components, and hypersonic vehicles, all of which operate under extreme temperatures. This review presents an in-depth investigation of film cooling, its applications, and its key mechanisms and performance characteristics. The review also explores design optimization for combustion chamber components and examines the role of gaseous film cooling in nozzle systems, supported by experimental and numerical validation. Gas turbine cooling relies on integrated methods, including internal and external cooling, material selection, and coolant treatment to prevent overheating. Notably, the cross-flow jet in blade cooling improves heat transfer and reduces thermal fatigue. Film cooling is an indispensable technique for addressing the challenges of high-speed and hypersonic flight, aided by cutting-edge injection methods and advanced transpiration coolants. Special attention is given to factors influencing film cooling performance, as well as state-of-the-art developments in the field. The challenges related to film cooling are reviewed and presented, along with the difficulties in resolving them. Suggestions for addressing these problems in future research are also provided.
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series Energies
spelling doaj-art-7f7667af8ead43fd8f7a752985d015b12025-08-20T03:27:15ZengMDPI AGEnergies1996-10732025-06-011812305810.3390/en18123058Review of Film Cooling Techniques for Aerospace VehiclesEdidiong Michael Umana0Xiufeng Yang1School of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Aerospace Engineering, Beijing Institute of Technology, Beijing 100081, ChinaFilm cooling, a vital method for controlling surface temperatures in components subjected to intense heat, strives to enhance efficiency through innovative technological advancements. Over the last several decades, considerable advancements have been made in film cooling technologies for applications such as liquid rocket engines, combustion chambers, nozzle sections, gas turbine components, and hypersonic vehicles, all of which operate under extreme temperatures. This review presents an in-depth investigation of film cooling, its applications, and its key mechanisms and performance characteristics. The review also explores design optimization for combustion chamber components and examines the role of gaseous film cooling in nozzle systems, supported by experimental and numerical validation. Gas turbine cooling relies on integrated methods, including internal and external cooling, material selection, and coolant treatment to prevent overheating. Notably, the cross-flow jet in blade cooling improves heat transfer and reduces thermal fatigue. Film cooling is an indispensable technique for addressing the challenges of high-speed and hypersonic flight, aided by cutting-edge injection methods and advanced transpiration coolants. Special attention is given to factors influencing film cooling performance, as well as state-of-the-art developments in the field. The challenges related to film cooling are reviewed and presented, along with the difficulties in resolving them. Suggestions for addressing these problems in future research are also provided.https://www.mdpi.com/1996-1073/18/12/3058film coolinghypersonic vehiclecooling effectivenessliquid coolantslot configurations
spellingShingle Edidiong Michael Umana
Xiufeng Yang
Review of Film Cooling Techniques for Aerospace Vehicles
Energies
film cooling
hypersonic vehicle
cooling effectiveness
liquid coolant
slot configurations
title Review of Film Cooling Techniques for Aerospace Vehicles
title_full Review of Film Cooling Techniques for Aerospace Vehicles
title_fullStr Review of Film Cooling Techniques for Aerospace Vehicles
title_full_unstemmed Review of Film Cooling Techniques for Aerospace Vehicles
title_short Review of Film Cooling Techniques for Aerospace Vehicles
title_sort review of film cooling techniques for aerospace vehicles
topic film cooling
hypersonic vehicle
cooling effectiveness
liquid coolant
slot configurations
url https://www.mdpi.com/1996-1073/18/12/3058
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