Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping

The laser powder bed fusion (LPBF) manufactured CoCrFeMnNi high-entropy alloy (HEA) presents potential application at cryogenic temperatures, except for a relatively low yield strength (σy). In this work, we proposed an oversaturated boron-doping strategy to overcome this insufficiency. Compared to...

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Main Authors: Ruize Zhang, Haihua Yao, Xin Lin, Jiahui Gao, Zhuofei Guo, Jiaxin Gong, Yu Zhao, Zhen Tan, Dingyong He, Zheng Zhou
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Virtual and Physical Prototyping
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Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2025.2470923
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author Ruize Zhang
Haihua Yao
Xin Lin
Jiahui Gao
Zhuofei Guo
Jiaxin Gong
Yu Zhao
Zhen Tan
Dingyong He
Zheng Zhou
author_facet Ruize Zhang
Haihua Yao
Xin Lin
Jiahui Gao
Zhuofei Guo
Jiaxin Gong
Yu Zhao
Zhen Tan
Dingyong He
Zheng Zhou
author_sort Ruize Zhang
collection DOAJ
description The laser powder bed fusion (LPBF) manufactured CoCrFeMnNi high-entropy alloy (HEA) presents potential application at cryogenic temperatures, except for a relatively low yield strength (σy). In this work, we proposed an oversaturated boron-doping strategy to overcome this insufficiency. Compared to the boron-free and high boron-doping references, the moderate boron-doping LPBF HEA exhibits high strength at temperatures of 77 and 298 K, while maintains favourable ductility, corresponding to a σy of 806 MPa with a total elongation (ϵ) of ∼20% at 298 K, and a σy of 1072 MPa with a ϵ of ∼12% at 77 K, respectively. The improved mechanical properties are attributed to the microstructures composed of refined grains, reduced cell size, oversaturation of boron and the formation of nano-sized Cr2B precipitates at cell boundaries. The grain boundary strengthening, precipitation strengthening, solid solution strengthening and dislocation strengthening contribute to the high σy. The interactions between dislocation slip and deformation twins with boride precipitates account for the enhanced strain hardening and favourable plasticity at 77 K. The results demonstrate an effective strategy to establish balanced mechanical properties of LPBF HEA, and provide an inspiration for future works aiming to develop high-performance structural materials over a wide temperature range.
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issn 1745-2759
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publishDate 2025-12-01
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spelling doaj-art-7f270ea0874147afad61a4414f0c086d2025-08-20T03:12:11ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672025-12-0120110.1080/17452759.2025.2470923Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron dopingRuize Zhang0Haihua Yao1Xin Lin2Jiahui Gao3Zhuofei Guo4Jiaxin Gong5Yu Zhao6Zhen Tan7Dingyong He8Zheng Zhou9College of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaState Key Laboratory of High Temperature Gas Dynamics, Institute of Mechanics, Chinese Academy of Sciences, Beijing, People’s Republic of ChinaCollege of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaCollege of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaAECC Hunan Aviation Powerplant Research Institute, Zhuzhou, People’s Republic of ChinaCollege of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaCollege of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaCollege of Materials Science and Engineering, Beijing University of Technology, Beijing, People’s Republic of ChinaThe laser powder bed fusion (LPBF) manufactured CoCrFeMnNi high-entropy alloy (HEA) presents potential application at cryogenic temperatures, except for a relatively low yield strength (σy). In this work, we proposed an oversaturated boron-doping strategy to overcome this insufficiency. Compared to the boron-free and high boron-doping references, the moderate boron-doping LPBF HEA exhibits high strength at temperatures of 77 and 298 K, while maintains favourable ductility, corresponding to a σy of 806 MPa with a total elongation (ϵ) of ∼20% at 298 K, and a σy of 1072 MPa with a ϵ of ∼12% at 77 K, respectively. The improved mechanical properties are attributed to the microstructures composed of refined grains, reduced cell size, oversaturation of boron and the formation of nano-sized Cr2B precipitates at cell boundaries. The grain boundary strengthening, precipitation strengthening, solid solution strengthening and dislocation strengthening contribute to the high σy. The interactions between dislocation slip and deformation twins with boride precipitates account for the enhanced strain hardening and favourable plasticity at 77 K. The results demonstrate an effective strategy to establish balanced mechanical properties of LPBF HEA, and provide an inspiration for future works aiming to develop high-performance structural materials over a wide temperature range.https://www.tandfonline.com/doi/10.1080/17452759.2025.2470923High-entropy alloysboron dopingmicrostructuretensile behaviourLPBF
spellingShingle Ruize Zhang
Haihua Yao
Xin Lin
Jiahui Gao
Zhuofei Guo
Jiaxin Gong
Yu Zhao
Zhen Tan
Dingyong He
Zheng Zhou
Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
Virtual and Physical Prototyping
High-entropy alloys
boron doping
microstructure
tensile behaviour
LPBF
title Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
title_full Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
title_fullStr Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
title_full_unstemmed Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
title_short Regulating mechanical properties of laser powder bed fusion manufactured CoCrFeMnNi high-entropy alloy using oversaturated boron doping
title_sort regulating mechanical properties of laser powder bed fusion manufactured cocrfemnni high entropy alloy using oversaturated boron doping
topic High-entropy alloys
boron doping
microstructure
tensile behaviour
LPBF
url https://www.tandfonline.com/doi/10.1080/17452759.2025.2470923
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