Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C
By examining the grain size effects of AlCoCrFeNi2.1 eutectic high-entropy alloy (EHEA) coating and assessing the residual stress state on the coating surface, it is found that grain refinement significantly enhances grain boundary diffusion capability, reduces the critical concentration of elements...
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| Format: | Article |
| Language: | English |
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Elsevier
2025-03-01
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| Series: | Journal of Materials Research and Technology |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785425002571 |
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| author | Li Zhang Qilu Ye Yan Ji Yunxin Wang Bin Yang |
| author_facet | Li Zhang Qilu Ye Yan Ji Yunxin Wang Bin Yang |
| author_sort | Li Zhang |
| collection | DOAJ |
| description | By examining the grain size effects of AlCoCrFeNi2.1 eutectic high-entropy alloy (EHEA) coating and assessing the residual stress state on the coating surface, it is found that grain refinement significantly enhances grain boundary diffusion capability, reduces the critical concentration of elements required to form a protective oxide film, and strengthens the self-healing capability of the Al2O3 oxide layer. This, in turn, improves the integrity and stability of the oxide layer on the coating surface, thus enhancing the hot corrosion resistance of the coatings. Additionally, a synergistic effect arises between low-angle grain boundaries and uniformly distributed dislocations, enabling the rapid formation and stable growth of the oxide layer, which contributes to its compactness and continuity, further enhancing hot corrosion resistance of the coatings. Moreover, the protective effect of residual compressive stress on the AlCoCrFeNi2.1 EHEA coating surface surpasses the influence of microstructural characteristics such as grain size, low-angle grain boundary volume fraction, and dislocation density. Therefore, in high-temperature corrosion environments, the rational design and control of residual compressive stress provide an effective approach to improving the hot corrosion resistance of AlCoCrFeNi2.1 EHEA coatings. |
| format | Article |
| id | doaj-art-7efd2388b0bf4707a9bfa0bef14a7dfa |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-7efd2388b0bf4707a9bfa0bef14a7dfa2025-02-08T05:00:32ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013530343044Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °CLi Zhang0Qilu Ye1Yan Ji2Yunxin Wang3Bin Yang4Collaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaAnhui Engineering Research Center for High Efficiency Intelligent Photovoltaic Module, Chaohu University, Hefei, 238000, ChinaCollaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaCollaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing, 100083, ChinaCollaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing, 100083, China; Corresponding author.By examining the grain size effects of AlCoCrFeNi2.1 eutectic high-entropy alloy (EHEA) coating and assessing the residual stress state on the coating surface, it is found that grain refinement significantly enhances grain boundary diffusion capability, reduces the critical concentration of elements required to form a protective oxide film, and strengthens the self-healing capability of the Al2O3 oxide layer. This, in turn, improves the integrity and stability of the oxide layer on the coating surface, thus enhancing the hot corrosion resistance of the coatings. Additionally, a synergistic effect arises between low-angle grain boundaries and uniformly distributed dislocations, enabling the rapid formation and stable growth of the oxide layer, which contributes to its compactness and continuity, further enhancing hot corrosion resistance of the coatings. Moreover, the protective effect of residual compressive stress on the AlCoCrFeNi2.1 EHEA coating surface surpasses the influence of microstructural characteristics such as grain size, low-angle grain boundary volume fraction, and dislocation density. Therefore, in high-temperature corrosion environments, the rational design and control of residual compressive stress provide an effective approach to improving the hot corrosion resistance of AlCoCrFeNi2.1 EHEA coatings.http://www.sciencedirect.com/science/article/pii/S2238785425002571High-entropy alloyCoatingsHot corrosionResidual stress |
| spellingShingle | Li Zhang Qilu Ye Yan Ji Yunxin Wang Bin Yang Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C Journal of Materials Research and Technology High-entropy alloy Coatings Hot corrosion Residual stress |
| title | Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C |
| title_full | Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C |
| title_fullStr | Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C |
| title_full_unstemmed | Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C |
| title_short | Hot corrosion resistance of AlCoCrFeNi2.1 coatings at 900 °C |
| title_sort | hot corrosion resistance of alcocrfeni2 1 coatings at 900 °c |
| topic | High-entropy alloy Coatings Hot corrosion Residual stress |
| url | http://www.sciencedirect.com/science/article/pii/S2238785425002571 |
| work_keys_str_mv | AT lizhang hotcorrosionresistanceofalcocrfeni21coatingsat900c AT qiluye hotcorrosionresistanceofalcocrfeni21coatingsat900c AT yanji hotcorrosionresistanceofalcocrfeni21coatingsat900c AT yunxinwang hotcorrosionresistanceofalcocrfeni21coatingsat900c AT binyang hotcorrosionresistanceofalcocrfeni21coatingsat900c |