A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems

The increasing complexity of modern automotive lighting systems requires advanced validation strategies that ensure both functional performance and regulatory compliance. This study presents a structured integration of Software-in-the-Loop (SiL) and Hardware-in-the-Loop (HiL) testing within a digita...

Full description

Saved in:
Bibliographic Details
Main Authors: George Balan, Philipp Neninger, Enrique Ruiz Zúñiga, Elena Serea, Dorin-Dumitru Lucache, Alexandru Sălceanu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/15/8445
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849405765436047360
author George Balan
Philipp Neninger
Enrique Ruiz Zúñiga
Elena Serea
Dorin-Dumitru Lucache
Alexandru Sălceanu
author_facet George Balan
Philipp Neninger
Enrique Ruiz Zúñiga
Elena Serea
Dorin-Dumitru Lucache
Alexandru Sălceanu
author_sort George Balan
collection DOAJ
description The increasing complexity of modern automotive lighting systems requires advanced validation strategies that ensure both functional performance and regulatory compliance. This study presents a structured integration of Software-in-the-Loop (SiL) and Hardware-in-the-Loop (HiL) testing within a digital twin (DT) framework for validating headlamp systems. A gated validation process (G10–G120) is proposed, aligning each development phase with corresponding simulation stages from early requirements and concept validation to real-world scenario testing and continuous integration. A key principle of this approach is the adoption of a framework built upon the V-Cycle, adapted to integrate DT technology with SiL and HiL workflows. This architectural configuration ensures a continuous data flow between the physical system, the digital twin, and embedded software components, enabling real-time feedback, iterative model refinement, and traceable system verification throughout the development lifecycle. The paper also explores strategies for effective DT integration, such as digital twin-as-a-service, which combines virtual testing with physical validation to support earlier fault detection, streamlined simulation workflows, and reduced dependency on physical prototypes during lighting system development. Unlike the existing literature, which often treats SiL, HiL, and DTs in isolation, this work proposes a unified, domain-specific validation framework. The methodology addresses a critical gap by aligning simulation-based testing with development milestones and regulatory standards, offering a foundation for industrial adoption.
format Article
id doaj-art-7e075aa2efb342a2985f2227e997df3a
institution Kabale University
issn 2076-3417
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-7e075aa2efb342a2985f2227e997df3a2025-08-20T03:36:35ZengMDPI AGApplied Sciences2076-34172025-07-011515844510.3390/app15158445A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting SystemsGeorge Balan0Philipp Neninger1Enrique Ruiz Zúñiga2Elena Serea3Dorin-Dumitru Lucache4Alexandru Sălceanu5Faculty of Electrical Engineering, Technical University of “Gheorghe Asachi” Iasi, 700050 Iași, RomaniaInstitute of Energy Efficient Mobility, University of Applied Sciences Karlsruhe, 76133 Karlsruhe, GermanySchool of Engineering Science, University of Skövde, 541 28 Skövde, SwedenFaculty of Electrical Engineering, Technical University of “Gheorghe Asachi” Iasi, 700050 Iași, RomaniaFaculty of Electrical Engineering, Technical University of “Gheorghe Asachi” Iasi, 700050 Iași, RomaniaFaculty of Electrical Engineering, Technical University of “Gheorghe Asachi” Iasi, 700050 Iași, RomaniaThe increasing complexity of modern automotive lighting systems requires advanced validation strategies that ensure both functional performance and regulatory compliance. This study presents a structured integration of Software-in-the-Loop (SiL) and Hardware-in-the-Loop (HiL) testing within a digital twin (DT) framework for validating headlamp systems. A gated validation process (G10–G120) is proposed, aligning each development phase with corresponding simulation stages from early requirements and concept validation to real-world scenario testing and continuous integration. A key principle of this approach is the adoption of a framework built upon the V-Cycle, adapted to integrate DT technology with SiL and HiL workflows. This architectural configuration ensures a continuous data flow between the physical system, the digital twin, and embedded software components, enabling real-time feedback, iterative model refinement, and traceable system verification throughout the development lifecycle. The paper also explores strategies for effective DT integration, such as digital twin-as-a-service, which combines virtual testing with physical validation to support earlier fault detection, streamlined simulation workflows, and reduced dependency on physical prototypes during lighting system development. Unlike the existing literature, which often treats SiL, HiL, and DTs in isolation, this work proposes a unified, domain-specific validation framework. The methodology addresses a critical gap by aligning simulation-based testing with development milestones and regulatory standards, offering a foundation for industrial adoption.https://www.mdpi.com/2076-3417/15/15/8445digital twinsoftware-in-the-loophardware-in-the-loopautomotiveheadlamps
spellingShingle George Balan
Philipp Neninger
Enrique Ruiz Zúñiga
Elena Serea
Dorin-Dumitru Lucache
Alexandru Sălceanu
A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
Applied Sciences
digital twin
software-in-the-loop
hardware-in-the-loop
automotive
headlamps
title A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
title_full A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
title_fullStr A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
title_full_unstemmed A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
title_short A Perspective on Software-in-the-Loop and Hardware-in-the-Loop Within Digital Twin Frameworks for Automotive Lighting Systems
title_sort perspective on software in the loop and hardware in the loop within digital twin frameworks for automotive lighting systems
topic digital twin
software-in-the-loop
hardware-in-the-loop
automotive
headlamps
url https://www.mdpi.com/2076-3417/15/15/8445
work_keys_str_mv AT georgebalan aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT philippneninger aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT enriqueruizzuniga aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT elenaserea aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT dorindumitrulucache aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT alexandrusalceanu aperspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT georgebalan perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT philippneninger perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT enriqueruizzuniga perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT elenaserea perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT dorindumitrulucache perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems
AT alexandrusalceanu perspectiveonsoftwareintheloopandhardwareintheloopwithindigitaltwinframeworksforautomotivelightingsystems