Graphical Empirical Mode Decomposition–Convolutional Neural Network-Based Expert System for Early Corrosion Detection in Truss-Type Bridges

Corrosion is a critical issue in civil structures, significantly affecting their durability and functionality. Detecting corrosion at an early stage is essential to prevent structural failures and ensure safety. This study proposes an expert system based on a novel methodology for corrosion detectio...

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Bibliographic Details
Main Authors: Alan G. Lujan-Olalde, Angel H. Rangel-Rodriguez, Andrea V. Perez-Sanchez, Martin Valtierra-Rodriguez, Jose M. Machorro-Lopez, Juan P. Amezquita-Sanchez
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Infrastructures
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Online Access:https://www.mdpi.com/2412-3811/10/7/177
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Summary:Corrosion is a critical issue in civil structures, significantly affecting their durability and functionality. Detecting corrosion at an early stage is essential to prevent structural failures and ensure safety. This study proposes an expert system based on a novel methodology for corrosion detection using vibration signal analysis. The approach employs graphical empirical mode decomposition (GEMD) to decompose vibration signals into their intrinsic mode functions, extracting relevant structural features. These features are then transformed into grayscale images and classified using a Convolutional Neural Network (CNN) to automatically differentiate between a healthy structure and one affected by corrosion. To enhance the computational efficiency of the method without compromising accuracy, different CNN architectures and image sizes are tested to propose a low-complexity model. The proposed approach is validated using a 3D nine-bay truss-type bridge model encountered in the Vibrations Laboratory at the Autonomous University of Querétaro, Mexico. The evaluation considers three different corrosion levels: (1) incipient, (2) moderate, and (3) severe, along with a healthy condition. The combination of GEMD and CNN provides a highly accurate corrosion detection framework that achieves 100% classification accuracy while remaining effective regardless of the damage location and severity, making it a reliable tool for early-stage corrosion assessment that enables timely maintenance and enhances structural health monitoring to improve the long life and safety of civil structures.
ISSN:2412-3811