Engineering directional pore structures in YSZ ceramics for superior infrared reflectance

High-temperature infrared-regulating ceramics are essential for extreme-environment applications requiring broadband infrared reflection (1–6 μm), such as spacecraft thermal protection, military stealth systems, and related fields. Precise control of pore structures is crucial for enhancing ceramic...

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Main Authors: Jiawei Ma, Yu Yang, Chao Gao, Zhuang Ma, Muhammad Raheel, Kamal Mustafa, Yu Wu, Lihong Gao
Format: Article
Language:English
Published: Tsinghua University Press 2025-06-01
Series:Journal of Advanced Ceramics
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Online Access:https://www.sciopen.com/article/10.26599/JAC.2025.9221089
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author Jiawei Ma
Yu Yang
Chao Gao
Zhuang Ma
Muhammad Raheel
Kamal Mustafa
Yu Wu
Lihong Gao
author_facet Jiawei Ma
Yu Yang
Chao Gao
Zhuang Ma
Muhammad Raheel
Kamal Mustafa
Yu Wu
Lihong Gao
author_sort Jiawei Ma
collection DOAJ
description High-temperature infrared-regulating ceramics are essential for extreme-environment applications requiring broadband infrared reflection (1–6 μm), such as spacecraft thermal protection, military stealth systems, and related fields. Precise control of pore structures is crucial for enhancing ceramic infrared reflectance, as pores directly influence the scattering intensity and scattering path of radiation. However, achieving broadband reflectance above 0.9 remains challenging because of unclear pore‒radiation interaction mechanisms and insufficient structural control. This study employs optical simulations to systematically analyze how pore parameters enhance infrared reflectance. The results demonstrate that pore sizes matching the infrared wavelength, high aspect ratios, and aligned orientations synergistically enhance reflection. Guided by simulations, directional pore-structured yttria-stabilized zirconia (YSZ) ceramics were fabricated via a rolling extrusion method using graphite flakes as sacrificial templates. The optimized ceramics exhibited tailored pore parameters (size: 0.2–6 μm, aspect ratio: 3.2–3.9, orientation angle: < 30°), achieving exceptional infrared reflectance (> 0.9). This study clarifies pore‒radiation interactions and presents a scalable strategy to produce advanced thermal shielding materials.
format Article
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institution Kabale University
issn 2226-4108
2227-8508
language English
publishDate 2025-06-01
publisher Tsinghua University Press
record_format Article
series Journal of Advanced Ceramics
spelling doaj-art-7d7c5948125a40fd8c0d8bc5d0abebeb2025-08-20T03:29:31ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082025-06-01146922108910.26599/JAC.2025.9221089Engineering directional pore structures in YSZ ceramics for superior infrared reflectanceJiawei Ma0Yu Yang1Chao Gao2Zhuang Ma3Muhammad Raheel4Kamal Mustafa5Yu Wu6Lihong Gao7School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081, ChinaHigh-temperature infrared-regulating ceramics are essential for extreme-environment applications requiring broadband infrared reflection (1–6 μm), such as spacecraft thermal protection, military stealth systems, and related fields. Precise control of pore structures is crucial for enhancing ceramic infrared reflectance, as pores directly influence the scattering intensity and scattering path of radiation. However, achieving broadband reflectance above 0.9 remains challenging because of unclear pore‒radiation interaction mechanisms and insufficient structural control. This study employs optical simulations to systematically analyze how pore parameters enhance infrared reflectance. The results demonstrate that pore sizes matching the infrared wavelength, high aspect ratios, and aligned orientations synergistically enhance reflection. Guided by simulations, directional pore-structured yttria-stabilized zirconia (YSZ) ceramics were fabricated via a rolling extrusion method using graphite flakes as sacrificial templates. The optimized ceramics exhibited tailored pore parameters (size: 0.2–6 μm, aspect ratio: 3.2–3.9, orientation angle: < 30°), achieving exceptional infrared reflectance (> 0.9). This study clarifies pore‒radiation interactions and presents a scalable strategy to produce advanced thermal shielding materials.https://www.sciopen.com/article/10.26599/JAC.2025.9221089infrared reflectanceyttria-stabilized zirconia ceramics (ysz)directional pore structurehigh temperature
spellingShingle Jiawei Ma
Yu Yang
Chao Gao
Zhuang Ma
Muhammad Raheel
Kamal Mustafa
Yu Wu
Lihong Gao
Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
Journal of Advanced Ceramics
infrared reflectance
yttria-stabilized zirconia ceramics (ysz)
directional pore structure
high temperature
title Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
title_full Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
title_fullStr Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
title_full_unstemmed Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
title_short Engineering directional pore structures in YSZ ceramics for superior infrared reflectance
title_sort engineering directional pore structures in ysz ceramics for superior infrared reflectance
topic infrared reflectance
yttria-stabilized zirconia ceramics (ysz)
directional pore structure
high temperature
url https://www.sciopen.com/article/10.26599/JAC.2025.9221089
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AT muhammadraheel engineeringdirectionalporestructuresinyszceramicsforsuperiorinfraredreflectance
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