Corrosion behavior of double-glow plasma copperizing coating on Q235 steel

In this paper, the copperized layerwas fabricated on the surface of Q235 steel via double glow plasma surface alloying technology to improve the marine fouling organisms attached on the surface of marine structures. The microstructure and phases composition of the coating were analyzed by SEM and XR...

Full description

Saved in:
Bibliographic Details
Main Authors: Yang Z.-G., Liang W.-P., Jia Y.-L., Miao Q., Ding Z., Qi Y.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2020-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2020/1450-53392000017Y.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832573701864816640
author Yang Z.-G.
Liang W.-P.
Jia Y.-L.
Miao Q.
Ding Z.
Qi Y.
author_facet Yang Z.-G.
Liang W.-P.
Jia Y.-L.
Miao Q.
Ding Z.
Qi Y.
author_sort Yang Z.-G.
collection DOAJ
description In this paper, the copperized layerwas fabricated on the surface of Q235 steel via double glow plasma surface alloying technology to improve the marine fouling organisms attached on the surface of marine structures. The microstructure and phases composition of the coating were analyzed by SEM and XRD. The corrosion characteristics of substrate and coating were investigated in 3.5wt.% NaCl solution.The results indicated that the protective coating had a novel structure of an outermost deposition layer (85μm) and inner diffusion layer (51 μm), which exhibited great adhesion stress because of the metallurgical bonding effects. The corrosion characteristics of substrate and coating were analyzed in detail. The corrosion products of Q235 steel were mainly β-FeOOH, γ-FeOOH, and α-FeOOH in the early stage of corrosion process. Then the whisker-like structure of α-FeOOH grew on the surface of γ-FeOOH and the β-FeOOH transformed into γ-FeOOH to achieve thermodynamical equilibrium. The dissolved copper ions in solution resulted in a unique difference in the formation of corrosion products, which inhibited the transition of iron hydroxide and promoted the formation of amorphous phases. Based on electrochemical measurement, the coating hadlower corrosion current density and higher charge transfer resistance than substrate. The corrosion resistance of copperized layer wasbetter than that of Q235 steel.
format Article
id doaj-art-7d79017cc23e43da9da319c31dca9fb6
institution Kabale University
issn 1450-5339
2217-7175
language English
publishDate 2020-01-01
publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-7d79017cc23e43da9da319c31dca9fb62025-02-02T03:11:00ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752020-01-0156225726810.2298/JMMB190820017Y1450-53392000017YCorrosion behavior of double-glow plasma copperizing coating on Q235 steelYang Z.-G.0Liang W.-P.1Jia Y.-L.2Miao Q.3Ding Z.4Qi Y.5School of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaSchool of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaCollege of Materials Science and Engineering, Central South University, Changsha, China + College of Materials Science and Technology, Beijing University of Technology / Ping Le Yuan, Chaoyang District, Beijing, ChinaSchool of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaSchool of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaSchool of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaIn this paper, the copperized layerwas fabricated on the surface of Q235 steel via double glow plasma surface alloying technology to improve the marine fouling organisms attached on the surface of marine structures. The microstructure and phases composition of the coating were analyzed by SEM and XRD. The corrosion characteristics of substrate and coating were investigated in 3.5wt.% NaCl solution.The results indicated that the protective coating had a novel structure of an outermost deposition layer (85μm) and inner diffusion layer (51 μm), which exhibited great adhesion stress because of the metallurgical bonding effects. The corrosion characteristics of substrate and coating were analyzed in detail. The corrosion products of Q235 steel were mainly β-FeOOH, γ-FeOOH, and α-FeOOH in the early stage of corrosion process. Then the whisker-like structure of α-FeOOH grew on the surface of γ-FeOOH and the β-FeOOH transformed into γ-FeOOH to achieve thermodynamical equilibrium. The dissolved copper ions in solution resulted in a unique difference in the formation of corrosion products, which inhibited the transition of iron hydroxide and promoted the formation of amorphous phases. Based on electrochemical measurement, the coating hadlower corrosion current density and higher charge transfer resistance than substrate. The corrosion resistance of copperized layer wasbetter than that of Q235 steel.http://www.doiserbia.nb.rs/img/doi/1450-5339/2020/1450-53392000017Y.pdfdouble glow plasma technologyplasma surface metallurgycopperized layerantifouling coatingscorrosion characteristicsrust layer
spellingShingle Yang Z.-G.
Liang W.-P.
Jia Y.-L.
Miao Q.
Ding Z.
Qi Y.
Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
Journal of Mining and Metallurgy. Section B: Metallurgy
double glow plasma technology
plasma surface metallurgy
copperized layer
antifouling coatings
corrosion characteristics
rust layer
title Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
title_full Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
title_fullStr Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
title_full_unstemmed Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
title_short Corrosion behavior of double-glow plasma copperizing coating on Q235 steel
title_sort corrosion behavior of double glow plasma copperizing coating on q235 steel
topic double glow plasma technology
plasma surface metallurgy
copperized layer
antifouling coatings
corrosion characteristics
rust layer
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2020/1450-53392000017Y.pdf
work_keys_str_mv AT yangzg corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel
AT liangwp corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel
AT jiayl corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel
AT miaoq corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel
AT dingz corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel
AT qiy corrosionbehaviorofdoubleglowplasmacopperizingcoatingonq235steel