Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range

Wood-plastic composites (WPCs) combine the advantages of plastics and lumber, however, their progress is slowed by limitations resulting from the properties of plant-based materials (PBMs), the most critical of which is insufficient thermal stability. The temperature boundary for processing of WPCs...

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Main Authors: Aleksander Hejna, Mateusz Barczewski
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-05-01
Series:Journal of Bioresources and Bioproducts
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2369969825000180
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author Aleksander Hejna
Mateusz Barczewski
author_facet Aleksander Hejna
Mateusz Barczewski
author_sort Aleksander Hejna
collection DOAJ
description Wood-plastic composites (WPCs) combine the advantages of plastics and lumber, however, their progress is slowed by limitations resulting from the properties of plant-based materials (PBMs), the most critical of which is insufficient thermal stability. The temperature boundary for processing of WPCs is 200 °C, as higher temperatures induce PBMs’ degradation, yielding odor, uncontrolled darkening, porosity generation, and loss of WPCs’ mechanical performance. Going beyond the framework of composites’ science and taking a transdisciplinary look at processing degradation leads to very different conclusions. The food sector makes the best of PBMs’ degradation, yielding not only indispensable feed but often works of art. Drawing from its experience with the desire to go beyond the state-of-the-art, WPCs need a paradigm shift considering processing degradation. The presented paper proposes the pathway against the flow. Instead of avoiding processing degradation, deliberately inducing and employing it with all the benefits, pushing WPCs toward sustainability by maximizing resource efficiency. Exceeding the temperature limit will enable the use of engineering plastics, which outperform commodity types. Considering PBMs, it will not only unleash the true potential of phytochemicals but also take advantage of the compounds yet to be generated in situ during processing degradation, enriching WPCs with benefits known from the food sector.
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publisher KeAi Communications Co., Ltd.
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spelling doaj-art-7c13725ccf9d439a933cfee5ce55a4252025-08-20T03:52:07ZengKeAi Communications Co., Ltd.Journal of Bioresources and Bioproducts2369-96982025-05-0110212312710.1016/j.jobab.2025.03.003Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application rangeAleksander Hejna0Mateusz Barczewski1Corresponding author.; Institute of Materials Technology, Poznan University of Technology, Poznań 61-138, PolandInstitute of Materials Technology, Poznan University of Technology, Poznań 61-138, PolandWood-plastic composites (WPCs) combine the advantages of plastics and lumber, however, their progress is slowed by limitations resulting from the properties of plant-based materials (PBMs), the most critical of which is insufficient thermal stability. The temperature boundary for processing of WPCs is 200 °C, as higher temperatures induce PBMs’ degradation, yielding odor, uncontrolled darkening, porosity generation, and loss of WPCs’ mechanical performance. Going beyond the framework of composites’ science and taking a transdisciplinary look at processing degradation leads to very different conclusions. The food sector makes the best of PBMs’ degradation, yielding not only indispensable feed but often works of art. Drawing from its experience with the desire to go beyond the state-of-the-art, WPCs need a paradigm shift considering processing degradation. The presented paper proposes the pathway against the flow. Instead of avoiding processing degradation, deliberately inducing and employing it with all the benefits, pushing WPCs toward sustainability by maximizing resource efficiency. Exceeding the temperature limit will enable the use of engineering plastics, which outperform commodity types. Considering PBMs, it will not only unleash the true potential of phytochemicals but also take advantage of the compounds yet to be generated in situ during processing degradation, enriching WPCs with benefits known from the food sector.http://www.sciencedirect.com/science/article/pii/S2369969825000180Wood-plastic compositeProcessing degradationInterfacial compatibilityAntioxidant activityResource efficiency
spellingShingle Aleksander Hejna
Mateusz Barczewski
Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
Journal of Bioresources and Bioproducts
Wood-plastic composite
Processing degradation
Interfacial compatibility
Antioxidant activity
Resource efficiency
title Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
title_full Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
title_fullStr Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
title_full_unstemmed Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
title_short Pushing temperature boundaries in wood-plastic composites’ manufacturing by transdisciplinary paradigm shift: Novel functionalities, higher resource efficiency, and extended application range
title_sort pushing temperature boundaries in wood plastic composites manufacturing by transdisciplinary paradigm shift novel functionalities higher resource efficiency and extended application range
topic Wood-plastic composite
Processing degradation
Interfacial compatibility
Antioxidant activity
Resource efficiency
url http://www.sciencedirect.com/science/article/pii/S2369969825000180
work_keys_str_mv AT aleksanderhejna pushingtemperatureboundariesinwoodplasticcompositesmanufacturingbytransdisciplinaryparadigmshiftnovelfunctionalitieshigherresourceefficiencyandextendedapplicationrange
AT mateuszbarczewski pushingtemperatureboundariesinwoodplasticcompositesmanufacturingbytransdisciplinaryparadigmshiftnovelfunctionalitieshigherresourceefficiencyandextendedapplicationrange