Mechanism of novel defect multiplication impacting high power 4H-SiC devices

Basal plane dislocations and stacking faults are critical defects influencing silicon carbide (SiC) based high power devices that are rapidly emerging to enable the future needs of electric vehicles, locomotives, renewables, and grid-scale applications. Microstructural properties of three novel inte...

Full description

Saved in:
Bibliographic Details
Main Authors: N.A. Mahadik, M. Dudley, B. Raghothamachar, Z. Chen, R.E. Stahlbush, M. Hinojosa, A. Lelis, W. Sung
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127524008104
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850101011181469696
author N.A. Mahadik
M. Dudley
B. Raghothamachar
Z. Chen
R.E. Stahlbush
M. Hinojosa
A. Lelis
W. Sung
author_facet N.A. Mahadik
M. Dudley
B. Raghothamachar
Z. Chen
R.E. Stahlbush
M. Hinojosa
A. Lelis
W. Sung
author_sort N.A. Mahadik
collection DOAJ
description Basal plane dislocations and stacking faults are critical defects influencing silicon carbide (SiC) based high power devices that are rapidly emerging to enable the future needs of electric vehicles, locomotives, renewables, and grid-scale applications. Microstructural properties of three novel interactions between basal plane dislocations and threading mixed dislocations (TMDs) are described. This leads to multiplication of Shockley stacking faults (SSFs) in SiC epitaxial layers. First is a mechanism of double interaction of two SSFs with TMDs that causes the SSFs to glide on multiple basal planes, and creation of locked partial dislocation dipoles (PDD) due to the attractive force between the opposite sign partial dislocations. Second type of interaction occurs between SSFs and a tilted TMD, that results in formation of another SSF. The third type of interaction causes further SSF multiplication by unlocking previously created PDDs. This occurs when the newly formed SSF intersects with the previously locked PDD, and unlocks it, leaving behind a freely gliding partial dislocation and formation of another SSF. Multiplication of SSFs can severely degrade reliability and performance of high power SiC devices by increasing reverse leakage current and on-state resistance, and could eventually lead to device failure.
format Article
id doaj-art-7bbc2efb5eed490c85bc76f7795feef5
institution DOAJ
issn 0264-1275
language English
publishDate 2024-12-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-7bbc2efb5eed490c85bc76f7795feef52025-08-20T02:40:10ZengElsevierMaterials & Design0264-12752024-12-0124811343510.1016/j.matdes.2024.113435Mechanism of novel defect multiplication impacting high power 4H-SiC devicesN.A. Mahadik0M. Dudley1B. Raghothamachar2Z. Chen3R.E. Stahlbush4M. Hinojosa5A. Lelis6W. Sung7US Naval Research Laboratory, Washington, DC 20375, USA; Corresponding author.Materials Sci. & Engineering, Stony Brook University, Stony Brook, NY 11794, USAMaterials Sci. & Engineering, Stony Brook University, Stony Brook, NY 11794, USAMaterials Sci. & Engineering, Stony Brook University, Stony Brook, NY 11794, USAUS Naval Research Laboratory, Washington, DC 20375, USAArmy Research Laboratory, Adelphi, MD 20783, USAArmy Research Laboratory, Adelphi, MD 20783, USASUNY Polytechnic Inst. Colleges of Nanoscale Sci. & Engr., Albany, NY, USABasal plane dislocations and stacking faults are critical defects influencing silicon carbide (SiC) based high power devices that are rapidly emerging to enable the future needs of electric vehicles, locomotives, renewables, and grid-scale applications. Microstructural properties of three novel interactions between basal plane dislocations and threading mixed dislocations (TMDs) are described. This leads to multiplication of Shockley stacking faults (SSFs) in SiC epitaxial layers. First is a mechanism of double interaction of two SSFs with TMDs that causes the SSFs to glide on multiple basal planes, and creation of locked partial dislocation dipoles (PDD) due to the attractive force between the opposite sign partial dislocations. Second type of interaction occurs between SSFs and a tilted TMD, that results in formation of another SSF. The third type of interaction causes further SSF multiplication by unlocking previously created PDDs. This occurs when the newly formed SSF intersects with the previously locked PDD, and unlocks it, leaving behind a freely gliding partial dislocation and formation of another SSF. Multiplication of SSFs can severely degrade reliability and performance of high power SiC devices by increasing reverse leakage current and on-state resistance, and could eventually lead to device failure.http://www.sciencedirect.com/science/article/pii/S0264127524008104Properties of dislocationsStacking faultsDefect multiplicationMicrostructural evolutionPhotoluminescence imaging
spellingShingle N.A. Mahadik
M. Dudley
B. Raghothamachar
Z. Chen
R.E. Stahlbush
M. Hinojosa
A. Lelis
W. Sung
Mechanism of novel defect multiplication impacting high power 4H-SiC devices
Materials & Design
Properties of dislocations
Stacking faults
Defect multiplication
Microstructural evolution
Photoluminescence imaging
title Mechanism of novel defect multiplication impacting high power 4H-SiC devices
title_full Mechanism of novel defect multiplication impacting high power 4H-SiC devices
title_fullStr Mechanism of novel defect multiplication impacting high power 4H-SiC devices
title_full_unstemmed Mechanism of novel defect multiplication impacting high power 4H-SiC devices
title_short Mechanism of novel defect multiplication impacting high power 4H-SiC devices
title_sort mechanism of novel defect multiplication impacting high power 4h sic devices
topic Properties of dislocations
Stacking faults
Defect multiplication
Microstructural evolution
Photoluminescence imaging
url http://www.sciencedirect.com/science/article/pii/S0264127524008104
work_keys_str_mv AT namahadik mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT mdudley mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT braghothamachar mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT zchen mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT restahlbush mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT mhinojosa mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT alelis mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices
AT wsung mechanismofnoveldefectmultiplicationimpactinghighpower4hsicdevices