Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment

Hybrid plasma spraying combines spraying of dry coarse powders and liquids (suspensions and/or solutions). Introduction of secondary miniature phase from the liquid may provide new coating functionality but also may have a significant influence on the local coating cohesion – increasing or decreasi...

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Main Authors: Radek Mušálek, Tomáš Tesař, Jakub Minařík, Jonáš Dudík
Format: Article
Language:English
Published: Czech Technical University in Prague 2024-12-01
Series:Acta Polytechnica CTU Proceedings
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Online Access:https://ojs.cvut.cz/ojs/index.php/APP/article/view/10364
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author Radek Mušálek
Tomáš Tesař
Jakub Minařík
Jonáš Dudík
author_facet Radek Mušálek
Tomáš Tesař
Jakub Minařík
Jonáš Dudík
author_sort Radek Mušálek
collection DOAJ
description Hybrid plasma spraying combines spraying of dry coarse powders and liquids (suspensions and/or solutions). Introduction of secondary miniature phase from the liquid may provide new coating functionality but also may have a significant influence on the local coating cohesion – increasing or decreasing it, depending on the materials combination and deposition conditions. In this study, cohesion of dissimilar splats within the early-stage experimental hybrid thermal barrier coating (TBC) was evaluated by in-situ SEM three-point bending (3PB) observation coupled with high-resolution strain mapping. Loading was carried out on the annealed sample simulating in-service thermal exposure. Observed coating failure confirmed that the coating exhibits a rather high intersplat cohesion lowering its strain-tolerance, which was presumably the reason for the relatively low thermal cycling resistance of the deposit.
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institution Kabale University
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record_format Article
series Acta Polytechnica CTU Proceedings
spelling doaj-art-7ba2d84668924c14bd23528294b3b1ea2025-08-20T03:57:04ZengCzech Technical University in PragueActa Polytechnica CTU Proceedings2336-53822024-12-015010.14311/APP.2024.50.0062Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experimentRadek Mušálek0Tomáš Tesař1Jakub Minařík2Jonáš Dudík3Czech Academy of Sciences, Institute of Plasma Physics, U Slovanky 2525/1a, 182 00 Prague, Czech RepublicCzech Academy of Sciences, Institute of Plasma Physics, U Slovanky 2525/1a, 182 00 Prague, Czech RepublicCzech Academy of Sciences, Institute of Plasma Physics, U Slovanky 2525/1a, 182 00 Prague, Czech Republic; Czech Technical University in Prague, Faculty of Mechanical Engineering, Karlovo námestí 13, 121 35 Prague, Czech RepublicCzech Academy of Sciences, Institute of Plasma Physics, U Slovanky 2525/1a, 182 00 Prague, Czech Republic; Czech Technical University in Prague, Faculty of Nuclear Sciences and Physical Engineering, Trojanova 13, 120 00 Prague, Czech Republic Hybrid plasma spraying combines spraying of dry coarse powders and liquids (suspensions and/or solutions). Introduction of secondary miniature phase from the liquid may provide new coating functionality but also may have a significant influence on the local coating cohesion – increasing or decreasing it, depending on the materials combination and deposition conditions. In this study, cohesion of dissimilar splats within the early-stage experimental hybrid thermal barrier coating (TBC) was evaluated by in-situ SEM three-point bending (3PB) observation coupled with high-resolution strain mapping. Loading was carried out on the annealed sample simulating in-service thermal exposure. Observed coating failure confirmed that the coating exhibits a rather high intersplat cohesion lowering its strain-tolerance, which was presumably the reason for the relatively low thermal cycling resistance of the deposit. https://ojs.cvut.cz/ojs/index.php/APP/article/view/10364plasma sprayinghybrid coatingin-situ SEMstrain mappingcohesion
spellingShingle Radek Mušálek
Tomáš Tesař
Jakub Minařík
Jonáš Dudík
Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
Acta Polytechnica CTU Proceedings
plasma spraying
hybrid coating
in-situ SEM
strain mapping
cohesion
title Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
title_full Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
title_fullStr Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
title_full_unstemmed Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
title_short Local cohesion of splats in hybrid plasma spray coating as observed by in-situ experiment
title_sort local cohesion of splats in hybrid plasma spray coating as observed by in situ experiment
topic plasma spraying
hybrid coating
in-situ SEM
strain mapping
cohesion
url https://ojs.cvut.cz/ojs/index.php/APP/article/view/10364
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