Effects of Solidification Thermal Variables on the Microstructure and Hardness of the Silicon Aluminum Bronze Alloy CuAl<sub>6</sub>Si<sub>2</sub>

Effects of Solidification Thermal Variables on the Microstructure and Hardness of the Silicon Aluminum Bronze Alloy CuAl<sub>6</sub>Si<sub>2</sub>

The properties of the final product obtained by solidification directly result from the thermal variables during solidification. This study aims to analyze the influence of thermal solidification variables on the hardness, microstructure, and phases of the CuAl<sub>6</sub>Si<sub>2&...

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Main Authors: Paulo Henrique Tedardi do Nascimento, Vinicius Torres dos Santos, Ricardo de Luca, Marcio Rodrigues da Silva, Flavia Goncalves Lobo, Rogerio Teram, Mauricio Silva Nascimento, Ronaldo Camara Cozza, Antonio Augusto Couto, Givanildo Alves dos Santos, Anibal de Andrade Mendes Filho
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Metals
Subjects:
silicon aluminum bronze
thermal variables
unidirectional solidification
microstructure
Online Access:https://www.mdpi.com/2075-4701/14/10/1134
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Summary:The properties of the final product obtained by solidification directly result from the thermal variables during solidification. This study aims to analyze the influence of thermal solidification variables on the hardness, microstructure, and phases of the CuAl<sub>6</sub>Si<sub>2</sub> alloy. The material was solidified using unidirectional solidification equipment under non-stationary heat flow conditions, where heat extraction is conducted through a water-cooled graphite base. The thermal solidification variables were extracted using a data acquisition system, and temperature was monitored at six different positions, with cooling rates ranging from 217 to 3 °C/min from the nearest to the farthest position from the heat extraction point. An optical microscope, scanning electron microscope (SEM), and X-ray diffraction (XRD) were used to verify the fusion structure and determine the volumetric fraction of the formed phases. The XRD results showed the presence of β phases, α phases, and possible Fe<sub>3</sub>Si<sub>2</sub> and Fe<sub>5</sub>Si<sub>3</sub> intermetallics with different morphologies and volumetric fractions. Positions with lower cooling rates showed an increased volume fraction of the α phase and possible intermetallics compared to positions with faster cooling. High cooling rates increased the Brinell hardness of the alloy due to the refined and equiaxed β metastable phase, varying from 143 HB to 126 HB for the highest and lowest rates, respectively.
ISSN:2075-4701

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