Effects of thermomechanical parameters on surface texture in filament materials extrusion: outlook and trends [version 1; peer review: 2 approved]

The material extrusion process has been widely used to manufacture custom products. However, the surface texture varies due to the additive mechanism of the process, which depends on the layer height and surface orientation, resulting in varying average surface roughness values for inclined, flat an...

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Bibliographic Details
Main Author: John D. Kechagias
Format: Article
Language:English
Published: F1000 Research Ltd 2024-09-01
Series:F1000Research
Subjects:
Online Access:https://f1000research.com/articles/13-1039/v1
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Summary:The material extrusion process has been widely used to manufacture custom products. However, the surface texture varies due to the additive mechanism of the process, which depends on the layer height and surface orientation, resulting in varying average surface roughness values for inclined, flat and vertical surfaces. Different strand welding conditions result in non-uniform internal stresses, surface distortions, layer traces, weak bonding, non-uniform pores and material overflow. This paper comprehensively examines material extrusion process achievements in surface texture quality and studies and summarises the most influential processing parameters. Parameter effects are critically discussed for each topic; flat, inclined, and vertical surfaces. The results of this research help reduce post-processing.
ISSN:2046-1402