Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design

This study seeks to investigate the heat dissipation process in a minichannel heat exchanger, commonly employed for cooling electronic components. The analysis centers on two key factors: global thermal resistance (<i>G<sub>TR</sub></i>) and the heat transfer coefficient. The...

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Main Authors: Sergio da Silva Franco, Álvaro Augusto Soares Lima, Alvaro Antonio Villa Ochoa, José Ângelo Peixoto da Costa, Gustavo de Novaes Pires Leite, Márcio Vilar, Kilvio Alessandro Ferraz, Paula Suemy Arruda Michima
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/7/4052
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author Sergio da Silva Franco
Álvaro Augusto Soares Lima
Alvaro Antonio Villa Ochoa
José Ângelo Peixoto da Costa
Gustavo de Novaes Pires Leite
Márcio Vilar
Kilvio Alessandro Ferraz
Paula Suemy Arruda Michima
author_facet Sergio da Silva Franco
Álvaro Augusto Soares Lima
Alvaro Antonio Villa Ochoa
José Ângelo Peixoto da Costa
Gustavo de Novaes Pires Leite
Márcio Vilar
Kilvio Alessandro Ferraz
Paula Suemy Arruda Michima
author_sort Sergio da Silva Franco
collection DOAJ
description This study seeks to investigate the heat dissipation process in a minichannel heat exchanger, commonly employed for cooling electronic components. The analysis centers on two key factors: global thermal resistance (<i>G<sub>TR</sub></i>) and the heat transfer coefficient. The innovation of this study resides in the development and analysis of a mini heat exchanger optimized using chemometric methods to achieve efficient thermal dissipation. Various conditions, including the power source, volumetric flow rate, and ambient temperature, were varied at both low and high levels to assess their impact on these variables and establish the optimal conditions for heat dissipation. The cooling of electronic components, such as processors, remains a topic of ongoing research, as the miniaturization of components through nanotechnology requires enhanced heat dissipation within increasingly smaller spaces. This experimental study identifies the optimal conditions for both <i>G<sub>TR</sub></i> and the heat transfer coefficient within the examined parameters. <i>G<sub>TR</sub></i> is minimized with a power of 30 W, an ambient temperature of 29 °C, and a flow rate of 2.50 L·min<sup>−1</sup>. The results indicate that electrical power was the most significant variable affecting <i>G<sub>TR</sub></i>, while ambient temperature also played a determining role in the heat transfer coefficient.
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spelling doaj-art-7a764e21f6be4b579ad75a3d1fe73e642025-08-20T03:08:44ZengMDPI AGApplied Sciences2076-34172025-04-01157405210.3390/app15074052Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial DesignSergio da Silva Franco0Álvaro Augusto Soares Lima1Alvaro Antonio Villa Ochoa2José Ângelo Peixoto da Costa3Gustavo de Novaes Pires Leite4Márcio Vilar5Kilvio Alessandro Ferraz6Paula Suemy Arruda Michima7Department of Mechanical Engineering, Federal University of Pernambuco, Cidade Universitaria, 1235, Recife 50670-901, BrazilDepartment of Mechanical Engineering, Federal University of Pernambuco, Cidade Universitaria, 1235, Recife 50670-901, BrazilDepartment of Mechanical Engineering, Federal University of Pernambuco, Cidade Universitaria, 1235, Recife 50670-901, BrazilDepartment of Mechanical Engineering, Federal University of Pernambuco, Cidade Universitaria, 1235, Recife 50670-901, BrazilDepartment of Higher Education Courses (DACS), Federal Institute of Education, Science and Technology of Pernambuco, Av. Prof Luiz Freire, 500, Recife 50740-545, BrazilDepartment of Higher Education Courses (DACS), Federal Institute of Education, Science and Technology of Pernambuco, Av. Prof Luiz Freire, 500, Recife 50740-545, BrazilDepartment of Higher Education Courses (DACS), Federal Institute of Education, Science and Technology of Pernambuco, Av. Prof Luiz Freire, 500, Recife 50740-545, BrazilDepartment of Mechanical Engineering, Federal University of Pernambuco, Cidade Universitaria, 1235, Recife 50670-901, BrazilThis study seeks to investigate the heat dissipation process in a minichannel heat exchanger, commonly employed for cooling electronic components. The analysis centers on two key factors: global thermal resistance (<i>G<sub>TR</sub></i>) and the heat transfer coefficient. The innovation of this study resides in the development and analysis of a mini heat exchanger optimized using chemometric methods to achieve efficient thermal dissipation. Various conditions, including the power source, volumetric flow rate, and ambient temperature, were varied at both low and high levels to assess their impact on these variables and establish the optimal conditions for heat dissipation. The cooling of electronic components, such as processors, remains a topic of ongoing research, as the miniaturization of components through nanotechnology requires enhanced heat dissipation within increasingly smaller spaces. This experimental study identifies the optimal conditions for both <i>G<sub>TR</sub></i> and the heat transfer coefficient within the examined parameters. <i>G<sub>TR</sub></i> is minimized with a power of 30 W, an ambient temperature of 29 °C, and a flow rate of 2.50 L·min<sup>−1</sup>. The results indicate that electrical power was the most significant variable affecting <i>G<sub>TR</sub></i>, while ambient temperature also played a determining role in the heat transfer coefficient.https://www.mdpi.com/2076-3417/15/7/4052heat dissipationchemometricmini heat exchangerglobal thermal resistanceelectronic processor cooling systems
spellingShingle Sergio da Silva Franco
Álvaro Augusto Soares Lima
Alvaro Antonio Villa Ochoa
José Ângelo Peixoto da Costa
Gustavo de Novaes Pires Leite
Márcio Vilar
Kilvio Alessandro Ferraz
Paula Suemy Arruda Michima
Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
Applied Sciences
heat dissipation
chemometric
mini heat exchanger
global thermal resistance
electronic processor cooling systems
title Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
title_full Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
title_fullStr Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
title_full_unstemmed Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
title_short Optimizing Thermal Performance of Mini Heat Exchangers: An Experimental Analysis Using a Full Factorial Design
title_sort optimizing thermal performance of mini heat exchangers an experimental analysis using a full factorial design
topic heat dissipation
chemometric
mini heat exchanger
global thermal resistance
electronic processor cooling systems
url https://www.mdpi.com/2076-3417/15/7/4052
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