Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach
This study investigates the impact of ball burnishing on the surface quality of Al5080 aluminum alloy, focusing on burnishing force, feed rate, and lubricant conditions. The research employs an innovative approach using grease with incorporated aluminum nanoparticles as a lubricant. Experiments were...
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| Language: | English |
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Gazi University
2024-09-01
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| Series: | Gazi Üniversitesi Fen Bilimleri Dergisi |
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| Online Access: | https://dergipark.org.tr/tr/pub/gujsc/issue/87480/1531167 |
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| author | Süleyman Cinar Cagan |
| author_facet | Süleyman Cinar Cagan |
| author_sort | Süleyman Cinar Cagan |
| collection | DOAJ |
| description | This study investigates the impact of ball burnishing on the surface quality of Al5080 aluminum alloy, focusing on burnishing force, feed rate, and lubricant conditions. The research employs an innovative approach using grease with incorporated aluminum nanoparticles as a lubricant. Experiments were designed and analyzed using the Taguchi method, with surface roughness parameters (Ra and Rz) measured via a contact-based profilometer. The study systematically varies key process parameters: burnishing force (100N, 200N, 400N), feed rate (0.5 mm/min, 1 mm/min, 2 mm/min), and aluminum nanoparticle concentration in the lubricant (0%, 5%, 10% by weight). Results indicate that surface finish improves with increasing burnishing force, moderate feed rates, and higher concentrations of aluminum nanoparticles in the lubricant. Notably, the study reveals complex parameter interrelationships, emphasizing the need for multi-parameter control in achieving optimal surface quality. This research contributes to enhancing knowledge of surface treatments applicable to Al5080 alloy, aiming to improve surface characteristics for high-quality aluminum products, particularly those used in marine and coastal environments. The findings have significant implications for industries requiring high-performance aluminum components with improved surface properties. Furthermore, the use of nanoparticle-enhanced lubricants opens avenues for more efficient and environmentally friendly surface treatment technologies in light-weight material manufacturing. |
| format | Article |
| id | doaj-art-7a58e82559944ef283b8ca339a2f2304 |
| institution | DOAJ |
| issn | 2147-9526 |
| language | English |
| publishDate | 2024-09-01 |
| publisher | Gazi University |
| record_format | Article |
| series | Gazi Üniversitesi Fen Bilimleri Dergisi |
| spelling | doaj-art-7a58e82559944ef283b8ca339a2f23042025-08-20T03:07:12ZengGazi UniversityGazi Üniversitesi Fen Bilimleri Dergisi2147-95262024-09-0112360861910.29109/gujsc.1531167Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi ApproachSüleyman Cinar Cagan 0https://orcid.org/0000-0002-5552-2135MERSİN ÜNİVERSİTESİThis study investigates the impact of ball burnishing on the surface quality of Al5080 aluminum alloy, focusing on burnishing force, feed rate, and lubricant conditions. The research employs an innovative approach using grease with incorporated aluminum nanoparticles as a lubricant. Experiments were designed and analyzed using the Taguchi method, with surface roughness parameters (Ra and Rz) measured via a contact-based profilometer. The study systematically varies key process parameters: burnishing force (100N, 200N, 400N), feed rate (0.5 mm/min, 1 mm/min, 2 mm/min), and aluminum nanoparticle concentration in the lubricant (0%, 5%, 10% by weight). Results indicate that surface finish improves with increasing burnishing force, moderate feed rates, and higher concentrations of aluminum nanoparticles in the lubricant. Notably, the study reveals complex parameter interrelationships, emphasizing the need for multi-parameter control in achieving optimal surface quality. This research contributes to enhancing knowledge of surface treatments applicable to Al5080 alloy, aiming to improve surface characteristics for high-quality aluminum products, particularly those used in marine and coastal environments. The findings have significant implications for industries requiring high-performance aluminum components with improved surface properties. Furthermore, the use of nanoparticle-enhanced lubricants opens avenues for more efficient and environmentally friendly surface treatment technologies in light-weight material manufacturing.https://dergipark.org.tr/tr/pub/gujsc/issue/87480/1531167al5080 alloynanoparticle-enhanced lubricationball burnishingtaguchi optimization |
| spellingShingle | Süleyman Cinar Cagan Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach Gazi Üniversitesi Fen Bilimleri Dergisi al5080 alloy nanoparticle-enhanced lubrication ball burnishing taguchi optimization |
| title | Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach |
| title_full | Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach |
| title_fullStr | Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach |
| title_full_unstemmed | Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach |
| title_short | Optimizing Surface Quality of Al5080 Alloy via Nanoparticle-Enhanced Ball Burnishing: A Taguchi Approach |
| title_sort | optimizing surface quality of al5080 alloy via nanoparticle enhanced ball burnishing a taguchi approach |
| topic | al5080 alloy nanoparticle-enhanced lubrication ball burnishing taguchi optimization |
| url | https://dergipark.org.tr/tr/pub/gujsc/issue/87480/1531167 |
| work_keys_str_mv | AT suleymancinarcagan optimizingsurfacequalityofal5080alloyviananoparticleenhancedballburnishingataguchiapproach |