Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions

Abstract Electrolytically generated gas bubbles can significantly hamper the overall electrolysis efficiency. Therefore it is crucial to understand their dynamics in order to optimise water electrolyzer systems. Herein, we elucidate a distinct transport mechanism whereby electrolyte droplets are spr...

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Main Authors: Aleksandr Bashkatov, Florian Bürkle, Çayan Demirkır, Wei Ding, Vatsal Sanjay, Alexander Babich, Xuegeng Yang, Gerd Mutschke, Jürgen Czarske, Detlef Lohse, Dominik Krug, Lars Büttner, Kerstin Eckert
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-59762-7
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author Aleksandr Bashkatov
Florian Bürkle
Çayan Demirkır
Wei Ding
Vatsal Sanjay
Alexander Babich
Xuegeng Yang
Gerd Mutschke
Jürgen Czarske
Detlef Lohse
Dominik Krug
Lars Büttner
Kerstin Eckert
author_facet Aleksandr Bashkatov
Florian Bürkle
Çayan Demirkır
Wei Ding
Vatsal Sanjay
Alexander Babich
Xuegeng Yang
Gerd Mutschke
Jürgen Czarske
Detlef Lohse
Dominik Krug
Lars Büttner
Kerstin Eckert
author_sort Aleksandr Bashkatov
collection DOAJ
description Abstract Electrolytically generated gas bubbles can significantly hamper the overall electrolysis efficiency. Therefore it is crucial to understand their dynamics in order to optimise water electrolyzer systems. Herein, we elucidate a distinct transport mechanism whereby electrolyte droplets are sprayed into H2 bubbles. These droplets arise from the fragmentation of the Worthington jet, which is engendered by the coalescence with microbubbles. The robustness of this phenomenon is corroborated under both normal and microgravity conditions. Reminiscent of bursting bubbles on a liquid-gas interface, electrolyte spraying results in a flow inside the bubble. This flow couples, in an intriguing way, with the thermocapillary convection at the bubble’s surface, clearly underlining the high interfacial mobility. In the case of electrode-attached bubbles, the sprayed droplets form electrolyte puddles affecting the dynamics near the three-phase contact line and favoring bubble detachment from the electrode. The results of this work unravel important insights into the physico-chemical aspects of electrolytic gas bubbles, integral for optimizing gas-evolving electrochemical systems.
format Article
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institution OA Journals
issn 2041-1723
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publishDate 2025-05-01
publisher Nature Portfolio
record_format Article
series Nature Communications
spelling doaj-art-79245621184c40449d8cede3772cd87d2025-08-20T01:51:30ZengNature PortfolioNature Communications2041-17232025-05-0116111010.1038/s41467-025-59762-7Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditionsAleksandr Bashkatov0Florian Bürkle1Çayan Demirkır2Wei Ding3Vatsal Sanjay4Alexander Babich5Xuegeng Yang6Gerd Mutschke7Jürgen Czarske8Detlef Lohse9Dominik Krug10Lars Büttner11Kerstin Eckert12Institute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfLaboratory for Measurement and Sensor System Techniques, Faculty of Electrical and Computer Engineering, Technische Universität DresdenPhysics of Fluids Group, Max Planck Center for Complex Fluid Dynamics and J. M. Burgers Centre for Fluid Dynamics, University of TwenteInstitute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfPhysics of Fluids Group, Max Planck Center for Complex Fluid Dynamics and J. M. Burgers Centre for Fluid Dynamics, University of TwenteInstitute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfInstitute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfInstitute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfLaboratory for Measurement and Sensor System Techniques, Faculty of Electrical and Computer Engineering, Technische Universität DresdenPhysics of Fluids Group, Max Planck Center for Complex Fluid Dynamics and J. M. Burgers Centre for Fluid Dynamics, University of TwentePhysics of Fluids Group, Max Planck Center for Complex Fluid Dynamics and J. M. Burgers Centre for Fluid Dynamics, University of TwenteLaboratory for Measurement and Sensor System Techniques, Faculty of Electrical and Computer Engineering, Technische Universität DresdenInstitute of Fluid Dynamics, Helmholtz-Zentrum Dresden-RossendorfAbstract Electrolytically generated gas bubbles can significantly hamper the overall electrolysis efficiency. Therefore it is crucial to understand their dynamics in order to optimise water electrolyzer systems. Herein, we elucidate a distinct transport mechanism whereby electrolyte droplets are sprayed into H2 bubbles. These droplets arise from the fragmentation of the Worthington jet, which is engendered by the coalescence with microbubbles. The robustness of this phenomenon is corroborated under both normal and microgravity conditions. Reminiscent of bursting bubbles on a liquid-gas interface, electrolyte spraying results in a flow inside the bubble. This flow couples, in an intriguing way, with the thermocapillary convection at the bubble’s surface, clearly underlining the high interfacial mobility. In the case of electrode-attached bubbles, the sprayed droplets form electrolyte puddles affecting the dynamics near the three-phase contact line and favoring bubble detachment from the electrode. The results of this work unravel important insights into the physico-chemical aspects of electrolytic gas bubbles, integral for optimizing gas-evolving electrochemical systems.https://doi.org/10.1038/s41467-025-59762-7
spellingShingle Aleksandr Bashkatov
Florian Bürkle
Çayan Demirkır
Wei Ding
Vatsal Sanjay
Alexander Babich
Xuegeng Yang
Gerd Mutschke
Jürgen Czarske
Detlef Lohse
Dominik Krug
Lars Büttner
Kerstin Eckert
Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
Nature Communications
title Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
title_full Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
title_fullStr Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
title_full_unstemmed Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
title_short Electrolyte droplet spraying in H2 bubbles during water electrolysis under normal and microgravity conditions
title_sort electrolyte droplet spraying in h2 bubbles during water electrolysis under normal and microgravity conditions
url https://doi.org/10.1038/s41467-025-59762-7
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