Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft

Current trends in design of pump-turbines have led into higher rotor-stator interaction (RSI) loads over impeller-runner. These dynamic loads are of special interest having produced catastrophic failures in pump-turbines. Determining RSI characteristics facilitates the proposal of actions that will...

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Main Authors: Cristian G. Rodriguez, Borja Mateos-Prieto, Eduard Egusquiza
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2014/276796
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author Cristian G. Rodriguez
Borja Mateos-Prieto
Eduard Egusquiza
author_facet Cristian G. Rodriguez
Borja Mateos-Prieto
Eduard Egusquiza
author_sort Cristian G. Rodriguez
collection DOAJ
description Current trends in design of pump-turbines have led into higher rotor-stator interaction (RSI) loads over impeller-runner. These dynamic loads are of special interest having produced catastrophic failures in pump-turbines. Determining RSI characteristics facilitates the proposal of actions that will prevent these failures. Pressure measurements all around the perimeter of the impeller-runner are appropriate to monitor and detect RSI characteristics. Unfortunately most installed pump-turbines are not manufactured with in-built pressure sensors in appropriate positions to monitor RSI. For this reason, vibration measurements are the preferred method to monitor RSI in industry. Usually vibrations are measured in two perpendicular radial directions in bearings where valuable information could be lost due to bearing response. In this work, in order to avoid the effect of bearing response on measurement, two vibration sensors are installed rotating with the shaft. The RSI characteristics obtained with pressure measurements were compared to those determined using vibration measurements. The RSI characteristics obtained with pressure measurements were also determined using vibrations measured rotating with shaft. These RSI characteristics were not possible to be determined using the vibrations measured in guide bearing. Finally, it is recommended to measure vibrations rotating with shaft to detect RSI characteristics in installed pump-turbines as a more practical and reliable method to monitor RSI characteristics.
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institution Kabale University
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language English
publishDate 2014-01-01
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series Shock and Vibration
spelling doaj-art-78c4a40d7d124309a0465bb04e3b0c212025-08-20T03:35:12ZengWileyShock and Vibration1070-96221875-92032014-01-01201410.1155/2014/276796276796Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with ShaftCristian G. Rodriguez0Borja Mateos-Prieto1Eduard Egusquiza2Department of Mechanical Engineering, University of Concepcion, Edmundo Larenas 270 Interior, 4070409 Concepcion, ChileCentre of Industrial Diagnostics and Fluid Dynamics (CDIF), Technical University of Catalonia (UPC), Av. Diagonal 647, 08028 Barcelona, SpainCentre of Industrial Diagnostics and Fluid Dynamics (CDIF), Technical University of Catalonia (UPC), Av. Diagonal 647, 08028 Barcelona, SpainCurrent trends in design of pump-turbines have led into higher rotor-stator interaction (RSI) loads over impeller-runner. These dynamic loads are of special interest having produced catastrophic failures in pump-turbines. Determining RSI characteristics facilitates the proposal of actions that will prevent these failures. Pressure measurements all around the perimeter of the impeller-runner are appropriate to monitor and detect RSI characteristics. Unfortunately most installed pump-turbines are not manufactured with in-built pressure sensors in appropriate positions to monitor RSI. For this reason, vibration measurements are the preferred method to monitor RSI in industry. Usually vibrations are measured in two perpendicular radial directions in bearings where valuable information could be lost due to bearing response. In this work, in order to avoid the effect of bearing response on measurement, two vibration sensors are installed rotating with the shaft. The RSI characteristics obtained with pressure measurements were compared to those determined using vibration measurements. The RSI characteristics obtained with pressure measurements were also determined using vibrations measured rotating with shaft. These RSI characteristics were not possible to be determined using the vibrations measured in guide bearing. Finally, it is recommended to measure vibrations rotating with shaft to detect RSI characteristics in installed pump-turbines as a more practical and reliable method to monitor RSI characteristics.http://dx.doi.org/10.1155/2014/276796
spellingShingle Cristian G. Rodriguez
Borja Mateos-Prieto
Eduard Egusquiza
Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
Shock and Vibration
title Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
title_full Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
title_fullStr Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
title_full_unstemmed Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
title_short Monitoring of Rotor-Stator Interaction in Pump-Turbine Using Vibrations Measured with On-Board Sensors Rotating with Shaft
title_sort monitoring of rotor stator interaction in pump turbine using vibrations measured with on board sensors rotating with shaft
url http://dx.doi.org/10.1155/2014/276796
work_keys_str_mv AT cristiangrodriguez monitoringofrotorstatorinteractioninpumpturbineusingvibrationsmeasuredwithonboardsensorsrotatingwithshaft
AT borjamateosprieto monitoringofrotorstatorinteractioninpumpturbineusingvibrationsmeasuredwithonboardsensorsrotatingwithshaft
AT eduardegusquiza monitoringofrotorstatorinteractioninpumpturbineusingvibrationsmeasuredwithonboardsensorsrotatingwithshaft