Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study

Abstract Background Intraoral scanners (IOS) offer advantages in implant dentistry, but accuracy depends on factors including implant scan body (ISB) material and implant angulation. Conflicting evidence exists on the performance of Titanium (Ti) versus PEEK ISBs, especially with angulated implants....

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Main Authors: Hisham Soltan, Xiaoxue Mai, Amr S. Ramdan, Mohammed Qasem Saleh, Sarraj. H. Ashour, Weibo Xie
Format: Article
Language:English
Published: BMC 2025-07-01
Series:BMC Oral Health
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Online Access:https://doi.org/10.1186/s12903-025-06502-4
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author Hisham Soltan
Xiaoxue Mai
Amr S. Ramdan
Mohammed Qasem Saleh
Sarraj. H. Ashour
Weibo Xie
author_facet Hisham Soltan
Xiaoxue Mai
Amr S. Ramdan
Mohammed Qasem Saleh
Sarraj. H. Ashour
Weibo Xie
author_sort Hisham Soltan
collection DOAJ
description Abstract Background Intraoral scanners (IOS) offer advantages in implant dentistry, but accuracy depends on factors including implant scan body (ISB) material and implant angulation. Conflicting evidence exists on the performance of Titanium (Ti) versus PEEK ISBs, especially with angulated implants. This study aimed to evaluate the combined effect of ISB material (PEEK vs. Ti) and implant angulation (0° vs. 30°) on the trueness and precision of digital impressions obtained from four different IOSs. Methods A 3D-printed edentulous maxillary model with four implants (two parallel 0°, two angled 30°). Four ISB configurations (Ti 0°, Ti 30°, PEEK 0°, PEEK 30°) were screwed to the implants and scanned (n = 10 per group) using four IOSs: Primescan, Trios 3, Aoralscan 3, and Fussen S6000. A high-resolution desktop scanner provided the reference. Trueness (RMS error vs. reference model) and precision (RMS error from intra-group comparisons) were calculated using Geomagic software. Data were analyzed using Friedman and Kruskal-Wallis tests (α = 0.05). Results ISB configuration significantly affected trueness (P < 0.001) and precision (P < 0.001). PEEK ISBs demonstrated significantly higher trueness and precision than Ti ISBs (P < 0.001). PEEK 30° showed the highest trueness, while PEEK 0° showed the highest precision. Angulation did not significantly affect trueness for Ti ISBs. IOS type significantly influenced trueness and precision across all ISB configurations (P < 0.001). Primescan and Trios 3 generally exhibited higher trueness and precision compared to Aoralscan 3 and Fussen S6000 (specific pairwise differences varied by condition, P < 0.05). Conclusions Both ISB material and implant angulation significantly influence the trueness and precision of full-arch digital implant impressions. PEEK ISBs consistently outperformed Titanium ISBs. Choice of IOS is also critical, with significant performance differences observed among the tested IOSs. Clinicians should consider these interactions when selecting materials and IOSs for optimal accuracy.
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issn 1472-6831
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spelling doaj-art-7857879f62a045a99698defe91b384cb2025-08-20T03:46:16ZengBMCBMC Oral Health1472-68312025-07-0125111210.1186/s12903-025-06502-4Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro studyHisham Soltan0Xiaoxue Mai1Amr S. Ramdan2Mohammed Qasem Saleh3Sarraj. H. Ashour4Weibo Xie5School of Stomatology, Department of Prosthodontics, Lanzhou UniversityThe Second Hospital and Clinical Medical School, Lanzhou UniversityDepartment of Prosthodontics, Faculty of Dentistry, MSA UniversityDepartment of Prosthodontics & Research Center of Dental Esthetics and Biomechanics, Fujian Medical UniversityDepartment of Oral Implantology, School/Hospital of Stomatology, Fujian Medical UniversitySchool of Stomatology, Department of Prosthodontics, Lanzhou UniversityAbstract Background Intraoral scanners (IOS) offer advantages in implant dentistry, but accuracy depends on factors including implant scan body (ISB) material and implant angulation. Conflicting evidence exists on the performance of Titanium (Ti) versus PEEK ISBs, especially with angulated implants. This study aimed to evaluate the combined effect of ISB material (PEEK vs. Ti) and implant angulation (0° vs. 30°) on the trueness and precision of digital impressions obtained from four different IOSs. Methods A 3D-printed edentulous maxillary model with four implants (two parallel 0°, two angled 30°). Four ISB configurations (Ti 0°, Ti 30°, PEEK 0°, PEEK 30°) were screwed to the implants and scanned (n = 10 per group) using four IOSs: Primescan, Trios 3, Aoralscan 3, and Fussen S6000. A high-resolution desktop scanner provided the reference. Trueness (RMS error vs. reference model) and precision (RMS error from intra-group comparisons) were calculated using Geomagic software. Data were analyzed using Friedman and Kruskal-Wallis tests (α = 0.05). Results ISB configuration significantly affected trueness (P < 0.001) and precision (P < 0.001). PEEK ISBs demonstrated significantly higher trueness and precision than Ti ISBs (P < 0.001). PEEK 30° showed the highest trueness, while PEEK 0° showed the highest precision. Angulation did not significantly affect trueness for Ti ISBs. IOS type significantly influenced trueness and precision across all ISB configurations (P < 0.001). Primescan and Trios 3 generally exhibited higher trueness and precision compared to Aoralscan 3 and Fussen S6000 (specific pairwise differences varied by condition, P < 0.05). Conclusions Both ISB material and implant angulation significantly influence the trueness and precision of full-arch digital implant impressions. PEEK ISBs consistently outperformed Titanium ISBs. Choice of IOS is also critical, with significant performance differences observed among the tested IOSs. Clinicians should consider these interactions when selecting materials and IOSs for optimal accuracy.https://doi.org/10.1186/s12903-025-06502-4Intraoral scanners (IOS)Dental implantsDental impression techniquePolyetheretherketoneTitanium
spellingShingle Hisham Soltan
Xiaoxue Mai
Amr S. Ramdan
Mohammed Qasem Saleh
Sarraj. H. Ashour
Weibo Xie
Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
BMC Oral Health
Intraoral scanners (IOS)
Dental implants
Dental impression technique
Polyetheretherketone
Titanium
title Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
title_full Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
title_fullStr Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
title_full_unstemmed Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
title_short Impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners–an in vitro study
title_sort impact of implant scan body material and angulation on the trueness and precision of digital implant impressions using four intraoral scanners an in vitro study
topic Intraoral scanners (IOS)
Dental implants
Dental impression technique
Polyetheretherketone
Titanium
url https://doi.org/10.1186/s12903-025-06502-4
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