Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons

The growing issue of beverage carton waste highlights the importance of recycling these materials. This study focused on utilizing recycled pulps from beverage cartons as hydrophilic core layers in disposable pet diapers, paired with nonwoven polylactic acid (PLA) as face layers. Recycled pulps were...

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Main Authors: Nanjaporn Roungpaisan, Nareerut Jariyapunya, Ponlapath Tipboonsri, Watthanaphon Cheewawuttipong, Zhiyuan Zhang, Anin Memon
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025000271
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author Nanjaporn Roungpaisan
Nareerut Jariyapunya
Ponlapath Tipboonsri
Watthanaphon Cheewawuttipong
Zhiyuan Zhang
Anin Memon
author_facet Nanjaporn Roungpaisan
Nareerut Jariyapunya
Ponlapath Tipboonsri
Watthanaphon Cheewawuttipong
Zhiyuan Zhang
Anin Memon
author_sort Nanjaporn Roungpaisan
collection DOAJ
description The growing issue of beverage carton waste highlights the importance of recycling these materials. This study focused on utilizing recycled pulps from beverage cartons as hydrophilic core layers in disposable pet diapers, paired with nonwoven polylactic acid (PLA) as face layers. Recycled pulps were prepared in three fiber lengths: rough, intermediate, and ultrafine. These fibers were treated with a hydrophilic agent to enhance water absorption. Nonwoven PLA layers were fabricated using a melt-blown machine at varying air pressures of 0.2, 0.4, and 0.5 MPa and evaluated for air permeability. The water pick-up test results revealed that ultrafine recycled pulp fibers exhibited the highest water absorption at 17 times and were selected as the core material. Nonwoven PLA layers produced at 0.5 MPa demonstrated excellent air permeability of 911 L/m²/s, making them suitable as face layers. A prototype of the disposable pet diaper was successfully fabricated using a sewing machine, combining the optimized recycled pulp and PLA layers. This study provides an eco-friendly solution for recycling beverage carton waste into value-added products.
format Article
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institution Kabale University
issn 2590-1230
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Results in Engineering
spelling doaj-art-778ad06e879d4cf3acd5c7579ed194f62025-01-09T06:14:32ZengElsevierResults in Engineering2590-12302025-03-0125103939Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartonsNanjaporn Roungpaisan0Nareerut Jariyapunya1Ponlapath Tipboonsri2Watthanaphon Cheewawuttipong3Zhiyuan Zhang4Anin Memon5Department of Textile Engineering, Faculty of Engineering, Rajamangala University of Technology Thanyaburi, Pathum Thani 12110, ThailandDepartment of Textile Engineering, Faculty of Engineering, Rajamangala University of Technology Thanyaburi, Pathum Thani 12110, ThailandDepartment of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Thanyaburi, Pathum Thani 12110, ThailandDepartment of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Srivijaya, Songkhla 90000, ThailandQingdao Huanghai University, Architectural Engineering College, Shandong 266427, ChinaDepartment of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Thanyaburi, Pathum Thani 12110, Thailand; Corresponding author.The growing issue of beverage carton waste highlights the importance of recycling these materials. This study focused on utilizing recycled pulps from beverage cartons as hydrophilic core layers in disposable pet diapers, paired with nonwoven polylactic acid (PLA) as face layers. Recycled pulps were prepared in three fiber lengths: rough, intermediate, and ultrafine. These fibers were treated with a hydrophilic agent to enhance water absorption. Nonwoven PLA layers were fabricated using a melt-blown machine at varying air pressures of 0.2, 0.4, and 0.5 MPa and evaluated for air permeability. The water pick-up test results revealed that ultrafine recycled pulp fibers exhibited the highest water absorption at 17 times and were selected as the core material. Nonwoven PLA layers produced at 0.5 MPa demonstrated excellent air permeability of 911 L/m²/s, making them suitable as face layers. A prototype of the disposable pet diaper was successfully fabricated using a sewing machine, combining the optimized recycled pulp and PLA layers. This study provides an eco-friendly solution for recycling beverage carton waste into value-added products.http://www.sciencedirect.com/science/article/pii/S2590123025000271Sustainable pet diapersDisposable diapersRecycled pulpHydrophilic pulpHydrophobic nonwoven
spellingShingle Nanjaporn Roungpaisan
Nareerut Jariyapunya
Ponlapath Tipboonsri
Watthanaphon Cheewawuttipong
Zhiyuan Zhang
Anin Memon
Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
Results in Engineering
Sustainable pet diapers
Disposable diapers
Recycled pulp
Hydrophilic pulp
Hydrophobic nonwoven
title Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
title_full Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
title_fullStr Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
title_full_unstemmed Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
title_short Sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
title_sort sustainable pet diapers created from nonwoven polylactic acid and recycled pulp derived from used beverage cartons
topic Sustainable pet diapers
Disposable diapers
Recycled pulp
Hydrophilic pulp
Hydrophobic nonwoven
url http://www.sciencedirect.com/science/article/pii/S2590123025000271
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