Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions

Rising energy demand leads to a heavy dependence on fossil fuels and contributes significantly to increasing greenhouse gas emissions. Consequently, alternative solutions to mitigate these pollutants are continually being developed, necessitating a transition to renewable and cleaner energy sources....

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Main Authors: Roshni Patel, Prashandan Varatharajan, Qi Zhang, Ze Li, Sai Gu
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Carbon Capture Science & Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2772656825000284
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author Roshni Patel
Prashandan Varatharajan
Qi Zhang
Ze Li
Sai Gu
author_facet Roshni Patel
Prashandan Varatharajan
Qi Zhang
Ze Li
Sai Gu
author_sort Roshni Patel
collection DOAJ
description Rising energy demand leads to a heavy dependence on fossil fuels and contributes significantly to increasing greenhouse gas emissions. Consequently, alternative solutions to mitigate these pollutants are continually being developed, necessitating a transition to renewable and cleaner energy sources. Hydrogen production via the water-gas shift (WGS) reaction, where CO and water react over a suitable catalyst is an approach. Cu-Zn and Fe-Cr catalysts are used in industry for this reaction at low temperatures (LT) and high temperatures (HT), respectively. Research into applying the WGS reaction in portable devices emphasizes developing catalysts to enhance hydrogen production and overcome the limitations of industrial catalysts, given the reaction's complex mechanism and kinetics. Research on the redox and associative pathways is extensive, and studies on carboxyl and formate mechanisms are ongoing. The intricacy of these mechanisms and kinetics facilitates additional research into reactor design to support process applications, including ammonia and Fischer-Tropsch (FT) synthesis. Numerous commercial catalyst accomplishments are recognized in this review, including the chromium-free HT zinc and the sulphur-tolerant cobalt-molybdenum catalysts. Additionally, research has been done on conventional Cu-Zn and Fe-Cr catalysts in the lab to overcome issues like sintering and chromium toxicity, respectively. Various strategies are examined, including nickel and noble metals catalysts. The formulation and preparation techniques, loading volumes, support modifications, promoter additions, and shape were all examined to observe impacts on CO conversion and hydrogen production.
format Article
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institution Kabale University
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publishDate 2025-06-01
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series Carbon Capture Science & Technology
spelling doaj-art-7698c8e39bf84e208f6dd7b6a3738b262025-08-20T03:47:02ZengElsevierCarbon Capture Science & Technology2772-65682025-06-011510038810.1016/j.ccst.2025.100388Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributionsRoshni Patel0Prashandan Varatharajan1Qi Zhang2Ze Li3Sai Gu4GreenX Technology Ltd., Thame, Oxfordshire, OX9 3EZ, United Kingdom; School of Engineering, University of Warwick, Coventry, CV4 7AL, United KingdomGreenX Technology Ltd., Thame, Oxfordshire, OX9 3EZ, United Kingdom; School of Engineering, University of Warwick, Coventry, CV4 7AL, United KingdomGreenX Technology Ltd., Thame, Oxfordshire, OX9 3EZ, United KingdomGreenX Technology Ltd., Thame, Oxfordshire, OX9 3EZ, United KingdomGreenX Technology Ltd., Thame, Oxfordshire, OX9 3EZ, United Kingdom; School of Engineering, University of Warwick, Coventry, CV4 7AL, United Kingdom; Corresponding author.Rising energy demand leads to a heavy dependence on fossil fuels and contributes significantly to increasing greenhouse gas emissions. Consequently, alternative solutions to mitigate these pollutants are continually being developed, necessitating a transition to renewable and cleaner energy sources. Hydrogen production via the water-gas shift (WGS) reaction, where CO and water react over a suitable catalyst is an approach. Cu-Zn and Fe-Cr catalysts are used in industry for this reaction at low temperatures (LT) and high temperatures (HT), respectively. Research into applying the WGS reaction in portable devices emphasizes developing catalysts to enhance hydrogen production and overcome the limitations of industrial catalysts, given the reaction's complex mechanism and kinetics. Research on the redox and associative pathways is extensive, and studies on carboxyl and formate mechanisms are ongoing. The intricacy of these mechanisms and kinetics facilitates additional research into reactor design to support process applications, including ammonia and Fischer-Tropsch (FT) synthesis. Numerous commercial catalyst accomplishments are recognized in this review, including the chromium-free HT zinc and the sulphur-tolerant cobalt-molybdenum catalysts. Additionally, research has been done on conventional Cu-Zn and Fe-Cr catalysts in the lab to overcome issues like sintering and chromium toxicity, respectively. Various strategies are examined, including nickel and noble metals catalysts. The formulation and preparation techniques, loading volumes, support modifications, promoter additions, and shape were all examined to observe impacts on CO conversion and hydrogen production.http://www.sciencedirect.com/science/article/pii/S2772656825000284Water-gas shift reactionHigh temperature catalystsLow temperature catalystsPromotersCommercial catalystsLaboratory designed catalysts
spellingShingle Roshni Patel
Prashandan Varatharajan
Qi Zhang
Ze Li
Sai Gu
Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
Carbon Capture Science & Technology
Water-gas shift reaction
High temperature catalysts
Low temperature catalysts
Promoters
Commercial catalysts
Laboratory designed catalysts
title Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
title_full Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
title_fullStr Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
title_full_unstemmed Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
title_short Catalysts in the water-gas shift reaction: A comparative review of industrial and academic contributions
title_sort catalysts in the water gas shift reaction a comparative review of industrial and academic contributions
topic Water-gas shift reaction
High temperature catalysts
Low temperature catalysts
Promoters
Commercial catalysts
Laboratory designed catalysts
url http://www.sciencedirect.com/science/article/pii/S2772656825000284
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AT qizhang catalystsinthewatergasshiftreactionacomparativereviewofindustrialandacademiccontributions
AT zeli catalystsinthewatergasshiftreactionacomparativereviewofindustrialandacademiccontributions
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