Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics

An intuitionistic method is proposed to design shadow masks to achieve thickness profile control for evaporation coating processes. The proposed method is based on the concept of the shadow matrix, which is a matrix that contains coefficients that build quantitive relations between shape parameters...

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Main Authors: Lichao Zhang, Xikun Cai
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:The Scientific World Journal
Online Access:http://dx.doi.org/10.1155/2013/160792
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author Lichao Zhang
Xikun Cai
author_facet Lichao Zhang
Xikun Cai
author_sort Lichao Zhang
collection DOAJ
description An intuitionistic method is proposed to design shadow masks to achieve thickness profile control for evaporation coating processes. The proposed method is based on the concept of the shadow matrix, which is a matrix that contains coefficients that build quantitive relations between shape parameters of masks and shadow quantities of substrate directly. By using the shadow matrix, shape parameters of shadow masks could be derived simply by solving a matrix equation. Verification experiments were performed on a special case where coating materials have different condensation characteristics. By using the designed mask pair with complementary shapes, thickness uniformities of better than 98% are demonstrated for MgF2 () and LaF3 () simultaneously on a 280 mm diameter spherical substrate with the radius curvature of 200 mm.
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institution OA Journals
issn 1537-744X
language English
publishDate 2013-01-01
publisher Wiley
record_format Article
series The Scientific World Journal
spelling doaj-art-763d6d83cb8a4fd58ed3172ae0e2b2c22025-08-20T02:07:16ZengWileyThe Scientific World Journal1537-744X2013-01-01201310.1155/2013/160792160792Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation CharacteristicsLichao Zhang0Xikun Cai1State Key Laboratory of Applied Optics, Changchun Institute of Optics, Fine Mechanics and Physics, China Academy of Sciences, Changchun 130033, ChinaState Key Laboratory of Applied Optics, Changchun Institute of Optics, Fine Mechanics and Physics, China Academy of Sciences, Changchun 130033, ChinaAn intuitionistic method is proposed to design shadow masks to achieve thickness profile control for evaporation coating processes. The proposed method is based on the concept of the shadow matrix, which is a matrix that contains coefficients that build quantitive relations between shape parameters of masks and shadow quantities of substrate directly. By using the shadow matrix, shape parameters of shadow masks could be derived simply by solving a matrix equation. Verification experiments were performed on a special case where coating materials have different condensation characteristics. By using the designed mask pair with complementary shapes, thickness uniformities of better than 98% are demonstrated for MgF2 () and LaF3 () simultaneously on a 280 mm diameter spherical substrate with the radius curvature of 200 mm.http://dx.doi.org/10.1155/2013/160792
spellingShingle Lichao Zhang
Xikun Cai
Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
The Scientific World Journal
title Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
title_full Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
title_fullStr Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
title_full_unstemmed Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
title_short Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics
title_sort uniformity masks design method based on the shadow matrix for coating materials with different condensation characteristics
url http://dx.doi.org/10.1155/2013/160792
work_keys_str_mv AT lichaozhang uniformitymasksdesignmethodbasedontheshadowmatrixforcoatingmaterialswithdifferentcondensationcharacteristics
AT xikuncai uniformitymasksdesignmethodbasedontheshadowmatrixforcoatingmaterialswithdifferentcondensationcharacteristics