Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating

Five groups of the NiCr−mullite composite powders in various proportions were mixed by ball milling. The NiCr−mullite composite ceramic coatings on the 45 Steel were prepared by the supersonic plasma spraying. The thermal conductivity and thermal shock resistance of the coatings was tested. The micr...

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Main Authors: CAO Yang, ZHANG Peng-lin, NIU Xian-ming, HU Chun-Lian, CHEN Kai-wang
Format: Article
Language:zho
Published: Editorial Office of Powder Metallurgy Technology 2021-04-01
Series:Fenmo yejin jishu
Subjects:
Online Access:https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2019120004
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author CAO Yang
ZHANG Peng-lin
NIU Xian-ming
HU Chun-Lian
CHEN Kai-wang
author_facet CAO Yang
ZHANG Peng-lin
NIU Xian-ming
HU Chun-Lian
CHEN Kai-wang
author_sort CAO Yang
collection DOAJ
description Five groups of the NiCr−mullite composite powders in various proportions were mixed by ball milling. The NiCr−mullite composite ceramic coatings on the 45 Steel were prepared by the supersonic plasma spraying. The thermal conductivity and thermal shock resistance of the coatings was tested. The microstructures of the coating surface and cross section were observed by the scanning electron microscope (SEM), the chemical composition in the characteristic area of coatings was analyzed by the energy disperse spectroscopy (EDS), and the phase constitution of the coatings was analyzed by X-ray diffraction (XRD). The results show that, the NiCr solid solution is the matrix of the NiCr−mullite composite coatings, which is uniformly distributed by the mullite particles. The diffusion phases are formed between the mullite particles and the NiCr matrix to improve the wettability, and the mullite particles can be coated firmly by the diffusion phases and the NiCr matrix. Meanwhile, the NiCr matrix can be reinforced by the mullite particles. The strength toughness and the thermal shock resistance of the coatings increase, and the thermal conductivity reduces with the increase of the mullite volume fraction from 38% to 75%.
format Article
id doaj-art-7601e230eae6420bbb6cd582fd8e9fdc
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issn 1001-3784
language zho
publishDate 2021-04-01
publisher Editorial Office of Powder Metallurgy Technology
record_format Article
series Fenmo yejin jishu
spelling doaj-art-7601e230eae6420bbb6cd582fd8e9fdc2025-08-20T01:59:00ZzhoEditorial Office of Powder Metallurgy TechnologyFenmo yejin jishu1001-37842021-04-0139213514010.19591/j.cnki.cn11-1974/tf.2019120004Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coatingCAO YangZHANG Peng-linNIU Xian-mingHU Chun-LianCHEN Kai-wangFive groups of the NiCr−mullite composite powders in various proportions were mixed by ball milling. The NiCr−mullite composite ceramic coatings on the 45 Steel were prepared by the supersonic plasma spraying. The thermal conductivity and thermal shock resistance of the coatings was tested. The microstructures of the coating surface and cross section were observed by the scanning electron microscope (SEM), the chemical composition in the characteristic area of coatings was analyzed by the energy disperse spectroscopy (EDS), and the phase constitution of the coatings was analyzed by X-ray diffraction (XRD). The results show that, the NiCr solid solution is the matrix of the NiCr−mullite composite coatings, which is uniformly distributed by the mullite particles. The diffusion phases are formed between the mullite particles and the NiCr matrix to improve the wettability, and the mullite particles can be coated firmly by the diffusion phases and the NiCr matrix. Meanwhile, the NiCr matrix can be reinforced by the mullite particles. The strength toughness and the thermal shock resistance of the coatings increase, and the thermal conductivity reduces with the increase of the mullite volume fraction from 38% to 75%.https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2019120004composite ceramic coatingssupersonic plasma sprayingthermal barrierthermal shock resistance
spellingShingle CAO Yang
ZHANG Peng-lin
NIU Xian-ming
HU Chun-Lian
CHEN Kai-wang
Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
Fenmo yejin jishu
composite ceramic coatings
supersonic plasma spraying
thermal barrier
thermal shock resistance
title Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
title_full Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
title_fullStr Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
title_full_unstemmed Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
title_short Research on thermal barrier and thermal shock resistance of NiCr−mullite composite ceramic coating
title_sort research on thermal barrier and thermal shock resistance of nicr mullite composite ceramic coating
topic composite ceramic coatings
supersonic plasma spraying
thermal barrier
thermal shock resistance
url https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2019120004
work_keys_str_mv AT caoyang researchonthermalbarrierandthermalshockresistanceofnicrmullitecompositeceramiccoating
AT zhangpenglin researchonthermalbarrierandthermalshockresistanceofnicrmullitecompositeceramiccoating
AT niuxianming researchonthermalbarrierandthermalshockresistanceofnicrmullitecompositeceramiccoating
AT huchunlian researchonthermalbarrierandthermalshockresistanceofnicrmullitecompositeceramiccoating
AT chenkaiwang researchonthermalbarrierandthermalshockresistanceofnicrmullitecompositeceramiccoating