Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing

The increasing adoption of additive manufacturing (AM) to replace the traditional subtractive manufacturing process has gained traction owing to its numerous advantages. However, despite the transformative potential across industries, there has been a growing concern about the impact of the generati...

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Main Authors: Kazeem Aderemi Bello, Rendani Wilson Maladzhi
Format: Article
Language:English
Published: Elsevier 2025-12-01
Series:Hybrid Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2773207X25001514
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author Kazeem Aderemi Bello
Rendani Wilson Maladzhi
author_facet Kazeem Aderemi Bello
Rendani Wilson Maladzhi
author_sort Kazeem Aderemi Bello
collection DOAJ
description The increasing adoption of additive manufacturing (AM) to replace the traditional subtractive manufacturing process has gained traction owing to its numerous advantages. However, despite the transformative potential across industries, there has been a growing concern about the impact of the generation and management of the significant volume of waste during the AM process. This study aims to explore the innovative and best practices in sustainable waste reduction within AM. The study highlights key strategies such as design optimization and material selection, technology and process optimization, recycling and circular economy, on-demand production, and smart manufacturing to achieve sustainable waste reduction in AM processes. Additionally, the integration of recyclable materials and the application of advanced technologies like artificial intelligence, machine learning, digital twins, etc., are examined as pivotal tools in reducing waste while maintaining efficiency and functionality. By analyzing these strategies, the research underscores the critical role of sustainability in the evolution of AM. While providing a roadmap for aligning AM practices with global sustainability goals, the study highlights challenges and case studies of sustainable waste reduction strategies in AM. The study concludes that by embracing opportunities and best practices in sustainable waste reduction in AM, we can unlock the full potential of additive manufacturing as a driver for sustainability, ensuring that its benefits extend beyond the immediate sphere of production to contribute to global ecological goals. This transformative journey will undoubtedly redefine the landscape of modern manufacturing and lead us toward a sustainable and resource-efficient future.
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spelling doaj-art-757e295533f54a2eb3be4aefa51f43d92025-08-20T03:32:40ZengElsevierHybrid Advances2773-207X2025-12-011110052710.1016/j.hybadv.2025.100527Innovative and best practices in sustainable strategies for waste reduction in additive manufacturingKazeem Aderemi Bello0Rendani Wilson Maladzhi1Corresponding author.; Department of Mechanical Engineering, Durban University of Technology, Durban, South AfricaDepartment of Mechanical Engineering, Durban University of Technology, Durban, South AfricaThe increasing adoption of additive manufacturing (AM) to replace the traditional subtractive manufacturing process has gained traction owing to its numerous advantages. However, despite the transformative potential across industries, there has been a growing concern about the impact of the generation and management of the significant volume of waste during the AM process. This study aims to explore the innovative and best practices in sustainable waste reduction within AM. The study highlights key strategies such as design optimization and material selection, technology and process optimization, recycling and circular economy, on-demand production, and smart manufacturing to achieve sustainable waste reduction in AM processes. Additionally, the integration of recyclable materials and the application of advanced technologies like artificial intelligence, machine learning, digital twins, etc., are examined as pivotal tools in reducing waste while maintaining efficiency and functionality. By analyzing these strategies, the research underscores the critical role of sustainability in the evolution of AM. While providing a roadmap for aligning AM practices with global sustainability goals, the study highlights challenges and case studies of sustainable waste reduction strategies in AM. The study concludes that by embracing opportunities and best practices in sustainable waste reduction in AM, we can unlock the full potential of additive manufacturing as a driver for sustainability, ensuring that its benefits extend beyond the immediate sphere of production to contribute to global ecological goals. This transformative journey will undoubtedly redefine the landscape of modern manufacturing and lead us toward a sustainable and resource-efficient future.http://www.sciencedirect.com/science/article/pii/S2773207X25001514Additive manufacturingwaste reductionBest practicesProcess optimizationSustainability
spellingShingle Kazeem Aderemi Bello
Rendani Wilson Maladzhi
Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
Hybrid Advances
Additive manufacturing
waste reduction
Best practices
Process optimization
Sustainability
title Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
title_full Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
title_fullStr Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
title_full_unstemmed Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
title_short Innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
title_sort innovative and best practices in sustainable strategies for waste reduction in additive manufacturing
topic Additive manufacturing
waste reduction
Best practices
Process optimization
Sustainability
url http://www.sciencedirect.com/science/article/pii/S2773207X25001514
work_keys_str_mv AT kazeemaderemibello innovativeandbestpracticesinsustainablestrategiesforwastereductioninadditivemanufacturing
AT rendaniwilsonmaladzhi innovativeandbestpracticesinsustainablestrategiesforwastereductioninadditivemanufacturing