Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications

Abstract In recent years, significant advancements have been made in smart and multifunctional materials through the integration of 4D printing and shape memory polymers (SMPs). This article highlights key SMP fabrication technologies for 4D printing, focusing on the functionality of stimuli-respons...

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Main Authors: Yang Sook Jung, Jaehyeung Park, Sunhee Lee, Eun Joo Shin
Format: Article
Language:English
Published: SpringerOpen 2025-02-01
Series:Fashion and Textiles
Subjects:
Online Access:https://doi.org/10.1186/s40691-025-00412-3
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author Yang Sook Jung
Jaehyeung Park
Sunhee Lee
Eun Joo Shin
author_facet Yang Sook Jung
Jaehyeung Park
Sunhee Lee
Eun Joo Shin
author_sort Yang Sook Jung
collection DOAJ
description Abstract In recent years, significant advancements have been made in smart and multifunctional materials through the integration of 4D printing and shape memory polymers (SMPs). This article highlights key SMP fabrication technologies for 4D printing, focusing on the functionality of stimuli-responsive polymers. Bio-based thermoplastic polyurethanes are produced through the prepolymer polymerization method, with 100% bio-based polyester polyols, polypropylene succinate, and 1,3-propanediol by corn sugar. The resulting SMTPU, which contains bio-polyol in the soft segment, along with a chain extender and isocyanate (4,4-methylene diphenyl diisocyanate, MDI), demonstrates excellent shape recoverability even after significant deformation. Atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction were employed to analyze hydrogen bonding, microphase separation, and crystallinity, providing insights into the interactions between hard segments (HSs) and soft segments (SSs), an extent of phase separation, and a proportion of hydrogen-bonded urethane groups. The tensile strength of 15–21 MPa, elongation between 534 and 585%, and a hardness of 82–85 Shore A were shown. This study further explores the sustainability and unique properties of SMTPU, making it well-suited for shape memory applications at different temperatures with varying hard segment content. The findings are expected to contribute to future innovations and advancements in the field of 4D printing. Graphical Abstract
format Article
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institution Kabale University
issn 2198-0802
language English
publishDate 2025-02-01
publisher SpringerOpen
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series Fashion and Textiles
spelling doaj-art-7533e1d66c99468787f966407fb8648b2025-02-09T12:12:56ZengSpringerOpenFashion and Textiles2198-08022025-02-0112112010.1186/s40691-025-00412-3Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applicationsYang Sook Jung0Jaehyeung Park1Sunhee Lee2Eun Joo Shin3Industry-Academy Cooperation, Dong-A UniversityDepartment of Biofibers and Biomaterials Science, Kyungpook National UniversityDepartment of Fashion Design, Dong-A UniversityDepartment of Chemical Engineering, Dong-A UniversityAbstract In recent years, significant advancements have been made in smart and multifunctional materials through the integration of 4D printing and shape memory polymers (SMPs). This article highlights key SMP fabrication technologies for 4D printing, focusing on the functionality of stimuli-responsive polymers. Bio-based thermoplastic polyurethanes are produced through the prepolymer polymerization method, with 100% bio-based polyester polyols, polypropylene succinate, and 1,3-propanediol by corn sugar. The resulting SMTPU, which contains bio-polyol in the soft segment, along with a chain extender and isocyanate (4,4-methylene diphenyl diisocyanate, MDI), demonstrates excellent shape recoverability even after significant deformation. Atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction were employed to analyze hydrogen bonding, microphase separation, and crystallinity, providing insights into the interactions between hard segments (HSs) and soft segments (SSs), an extent of phase separation, and a proportion of hydrogen-bonded urethane groups. The tensile strength of 15–21 MPa, elongation between 534 and 585%, and a hardness of 82–85 Shore A were shown. This study further explores the sustainability and unique properties of SMTPU, making it well-suited for shape memory applications at different temperatures with varying hard segment content. The findings are expected to contribute to future innovations and advancements in the field of 4D printing. Graphical Abstracthttps://doi.org/10.1186/s40691-025-00412-3Shape memory polymers (SMPs)Thermoplastic polyurethane (TPU)Fused deposition modeling (FDM)3D/4D PrintingHard segments (HSs)Soft segments (SSs)
spellingShingle Yang Sook Jung
Jaehyeung Park
Sunhee Lee
Eun Joo Shin
Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
Fashion and Textiles
Shape memory polymers (SMPs)
Thermoplastic polyurethane (TPU)
Fused deposition modeling (FDM)
3D/4D Printing
Hard segments (HSs)
Soft segments (SSs)
title Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
title_full Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
title_fullStr Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
title_full_unstemmed Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
title_short Characterization of thermo-responsive shape memory bio-based thermoplastic polyurethane (SMTPU) for 3D/4D printing applications
title_sort characterization of thermo responsive shape memory bio based thermoplastic polyurethane smtpu for 3d 4d printing applications
topic Shape memory polymers (SMPs)
Thermoplastic polyurethane (TPU)
Fused deposition modeling (FDM)
3D/4D Printing
Hard segments (HSs)
Soft segments (SSs)
url https://doi.org/10.1186/s40691-025-00412-3
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