Pseudo-binary reactive synthesis of porous multi-component alloys
Porous multicomponent alloys, as pivotal functional materials, hold great promise for applications in environmental protection and energy conversion fields. In order to address the challenges posed by powder moldability, fast sintering, composition control and pore-structure regulation of porous mul...
Saved in:
| Main Authors: | , , , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2025-07-01
|
| Series: | Journal of Materials Research and Technology |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785425016096 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1849429111425990656 |
|---|---|
| author | Huibin Zhang Xin Yan MeiMei Zhang LeiLei Wan Yilin Zhang Linping Yu Xubin He Huazhen Cao Guoqu Zheng Yuehui He |
| author_facet | Huibin Zhang Xin Yan MeiMei Zhang LeiLei Wan Yilin Zhang Linping Yu Xubin He Huazhen Cao Guoqu Zheng Yuehui He |
| author_sort | Huibin Zhang |
| collection | DOAJ |
| description | Porous multicomponent alloys, as pivotal functional materials, hold great promise for applications in environmental protection and energy conversion fields. In order to address the challenges posed by powder moldability, fast sintering, composition control and pore-structure regulation of porous multi-component alloys, this work proposed a pseudo-binary reactive synthesis method, in which raw powder materials were categorized into two groups based on the characteristics including melting point, hydrogen reducibility, solubility and burn-off susceptibility. By this method, the process characteristics involving moldability, thermal effects, diffusion reactions and kinetics, pore structure and element recovery of porous FeCrNiAl alloys were investigated and compared with those by traditional mixed elemental powders method. The results showed that pseudo-binary reactive synthesis stood out in the aspects of processability, pore structure uniformity, ingredient controllability and application performance. Additionally, this method can be further extended to prepare multi-elemental alloy porous materials with hexary elemental components. |
| format | Article |
| id | doaj-art-751a4b110fed4145915970ddaa0bd189 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-07-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-751a4b110fed4145915970ddaa0bd1892025-08-20T03:28:28ZengElsevierJournal of Materials Research and Technology2238-78542025-07-01372740274910.1016/j.jmrt.2025.06.187Pseudo-binary reactive synthesis of porous multi-component alloysHuibin Zhang0Xin Yan1MeiMei Zhang2LeiLei Wan3Yilin Zhang4Linping Yu5Xubin He6Huazhen Cao7Guoqu Zheng8Yuehui He9College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, China; Corresponding author. College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China.College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, ChinaThe Institute for Advanced Studies, Wuhan University, Wuhan, 430072, China; Corresponding author.College of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, ChinaCollege of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, ChinaSchool of Chemistry and Chemical Engineering, Changsha University of Science and Technology, Changsha, 410114, ChinaZhejiang Longsheng Group Co., Ltd., Shaoxing, 312000, ChinaCollege of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, ChinaCollege of Materials Science and Engineering, Zhejiang University of Technology, Hangzhou, 310014, China; State Key Laboratory of Advanced Separation Membrane Materials, Zhejiang University of Technology, Hangzhou, 310014, ChinaState Key Laboratory of Powder Metallurgy, Central South University, Changsha, 410083, ChinaPorous multicomponent alloys, as pivotal functional materials, hold great promise for applications in environmental protection and energy conversion fields. In order to address the challenges posed by powder moldability, fast sintering, composition control and pore-structure regulation of porous multi-component alloys, this work proposed a pseudo-binary reactive synthesis method, in which raw powder materials were categorized into two groups based on the characteristics including melting point, hydrogen reducibility, solubility and burn-off susceptibility. By this method, the process characteristics involving moldability, thermal effects, diffusion reactions and kinetics, pore structure and element recovery of porous FeCrNiAl alloys were investigated and compared with those by traditional mixed elemental powders method. The results showed that pseudo-binary reactive synthesis stood out in the aspects of processability, pore structure uniformity, ingredient controllability and application performance. Additionally, this method can be further extended to prepare multi-elemental alloy porous materials with hexary elemental components.http://www.sciencedirect.com/science/article/pii/S2238785425016096Multi-component alloysReactive synthesisSinteringFeCrAl alloyPowder metallurgyPorous magnetic materials |
| spellingShingle | Huibin Zhang Xin Yan MeiMei Zhang LeiLei Wan Yilin Zhang Linping Yu Xubin He Huazhen Cao Guoqu Zheng Yuehui He Pseudo-binary reactive synthesis of porous multi-component alloys Journal of Materials Research and Technology Multi-component alloys Reactive synthesis Sintering FeCrAl alloy Powder metallurgy Porous magnetic materials |
| title | Pseudo-binary reactive synthesis of porous multi-component alloys |
| title_full | Pseudo-binary reactive synthesis of porous multi-component alloys |
| title_fullStr | Pseudo-binary reactive synthesis of porous multi-component alloys |
| title_full_unstemmed | Pseudo-binary reactive synthesis of porous multi-component alloys |
| title_short | Pseudo-binary reactive synthesis of porous multi-component alloys |
| title_sort | pseudo binary reactive synthesis of porous multi component alloys |
| topic | Multi-component alloys Reactive synthesis Sintering FeCrAl alloy Powder metallurgy Porous magnetic materials |
| url | http://www.sciencedirect.com/science/article/pii/S2238785425016096 |
| work_keys_str_mv | AT huibinzhang pseudobinaryreactivesynthesisofporousmulticomponentalloys AT xinyan pseudobinaryreactivesynthesisofporousmulticomponentalloys AT meimeizhang pseudobinaryreactivesynthesisofporousmulticomponentalloys AT leileiwan pseudobinaryreactivesynthesisofporousmulticomponentalloys AT yilinzhang pseudobinaryreactivesynthesisofporousmulticomponentalloys AT linpingyu pseudobinaryreactivesynthesisofporousmulticomponentalloys AT xubinhe pseudobinaryreactivesynthesisofporousmulticomponentalloys AT huazhencao pseudobinaryreactivesynthesisofporousmulticomponentalloys AT guoquzheng pseudobinaryreactivesynthesisofporousmulticomponentalloys AT yuehuihe pseudobinaryreactivesynthesisofporousmulticomponentalloys |