Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters

The decline in absorption flux across membrane modules is attributed to the increase in concentration polarization resistance in flat-plate membrane contactors for CO<sub>2</sub> absorption using monoethanolamine (MEA) as the absorbent. Researchers have discovered that this effect can be...

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Main Authors: Chii-Dong Ho, Yi-Wun Wang, Zheng-Zhong Chen, Thiam Leng Chew
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/15/3/88
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author Chii-Dong Ho
Yi-Wun Wang
Zheng-Zhong Chen
Thiam Leng Chew
author_facet Chii-Dong Ho
Yi-Wun Wang
Zheng-Zhong Chen
Thiam Leng Chew
author_sort Chii-Dong Ho
collection DOAJ
description The decline in absorption flux across membrane modules is attributed to the increase in concentration polarization resistance in flat-plate membrane contactors for CO<sub>2</sub> absorption using monoethanolamine (MEA) as the absorbent. Researchers have discovered that this effect can be mitigated by inserting turbulence promoters, which enhance turbulence intensity at the cost of increased power consumption, thereby improving CO<sub>2</sub> absorption flux. The performance of flat-plate membrane contactors for CO<sub>2</sub> absorption was further enhanced by reducing the hydraulic diameters of embedded 3D-printed turbulence promoters, considering the increased power consumption. The mass-balance modeling, incorporating chemical reactions, was developed theoretically and conducted experimentally on a flat-plate gas/liquid polytetrafluoroethylene/polypropylene (PTFE/PP) membrane module in the present study. A one-dimensional theoretical analysis, based on the resistance-in-series model and the plug-flow model, was conducted to predict absorption flux and concentration distributions. An economic analysis was also performed on modules with promoter-filled channels, considering different array configurations and geometric shapes of turbulence promoters, weighing both absorption flux improvement and power consumption increment. Device performances were evaluated and compared with those of modules using uniform promoter widths. Additionally, the Sherwood number for the CO<sub>2</sub> membrane absorption module was generalized into a simplified expression to predict the mass transfer coefficient for modules with inserted 3D-printed turbulence promoters. Results showed that the ratio of absorption flux improvement to power consumption increment in descending hydraulic-diameter operations is higher than in uniform hydraulic-diameter operations.
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spelling doaj-art-741402c94e0a4cbb915c7897564ffb642025-08-20T02:42:22ZengMDPI AGMembranes2077-03752025-03-011538810.3390/membranes15030088Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence PromotersChii-Dong Ho0Yi-Wun Wang1Zheng-Zhong Chen2Thiam Leng Chew3Department of Chemical and Materials Engineering, Tamkang University, Tamsui, New Taipei 251301, TaiwanDepartment of Chemical and Materials Engineering, Tamkang University, Tamsui, New Taipei 251301, TaiwanDepartment of Chemical and Materials Engineering, Tamkang University, Tamsui, New Taipei 251301, TaiwanDepartment of Chemical Engineering, Faculty of Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak, MalaysiaThe decline in absorption flux across membrane modules is attributed to the increase in concentration polarization resistance in flat-plate membrane contactors for CO<sub>2</sub> absorption using monoethanolamine (MEA) as the absorbent. Researchers have discovered that this effect can be mitigated by inserting turbulence promoters, which enhance turbulence intensity at the cost of increased power consumption, thereby improving CO<sub>2</sub> absorption flux. The performance of flat-plate membrane contactors for CO<sub>2</sub> absorption was further enhanced by reducing the hydraulic diameters of embedded 3D-printed turbulence promoters, considering the increased power consumption. The mass-balance modeling, incorporating chemical reactions, was developed theoretically and conducted experimentally on a flat-plate gas/liquid polytetrafluoroethylene/polypropylene (PTFE/PP) membrane module in the present study. A one-dimensional theoretical analysis, based on the resistance-in-series model and the plug-flow model, was conducted to predict absorption flux and concentration distributions. An economic analysis was also performed on modules with promoter-filled channels, considering different array configurations and geometric shapes of turbulence promoters, weighing both absorption flux improvement and power consumption increment. Device performances were evaluated and compared with those of modules using uniform promoter widths. Additionally, the Sherwood number for the CO<sub>2</sub> membrane absorption module was generalized into a simplified expression to predict the mass transfer coefficient for modules with inserted 3D-printed turbulence promoters. Results showed that the ratio of absorption flux improvement to power consumption increment in descending hydraulic-diameter operations is higher than in uniform hydraulic-diameter operations.https://www.mdpi.com/2077-0375/15/3/88CO<sub>2</sub> absorptionsherwood numberflat-plate membrane contactorconcentration polarizationhydraulic diameters
spellingShingle Chii-Dong Ho
Yi-Wun Wang
Zheng-Zhong Chen
Thiam Leng Chew
Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
Membranes
CO<sub>2</sub> absorption
sherwood number
flat-plate membrane contactor
concentration polarization
hydraulic diameters
title Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
title_full Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
title_fullStr Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
title_full_unstemmed Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
title_short Analysis of CO<sub>2</sub> Absorption in Gas/Liquid Membrane Contactors with Inserted Descending Hydraulic Diameters of 3D-Printed Turbulence Promoters
title_sort analysis of co sub 2 sub absorption in gas liquid membrane contactors with inserted descending hydraulic diameters of 3d printed turbulence promoters
topic CO<sub>2</sub> absorption
sherwood number
flat-plate membrane contactor
concentration polarization
hydraulic diameters
url https://www.mdpi.com/2077-0375/15/3/88
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