Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints

In this paper, the effect of welding parameters of rotary friction welding between AA6063 and AISI4130 and AA6063 and Copper are investigated. The major influencing parameters considered are upset pressure, friction time and friction pressure of friction welding are considered for this study. The T...

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Main Authors: Yashwanth Chapke, Dinesh N. Kamble
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2022-09-01
Series:Fracture and Structural Integrity
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Online Access:https://3.64.71.86/index.php/fis/article/view/3729
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author Yashwanth Chapke
Dinesh N. Kamble
author_facet Yashwanth Chapke
Dinesh N. Kamble
author_sort Yashwanth Chapke
collection DOAJ
description In this paper, the effect of welding parameters of rotary friction welding between AA6063 and AISI4130 and AA6063 and Copper are investigated. The major influencing parameters considered are upset pressure, friction time and friction pressure of friction welding are considered for this study. The Taguchi’s design of experiments was conducted for the influencing parameters and their levels. The tensile test experimentation was carried out and the results of the AA6063 and AISI4130 and AA6063 and Copper are compared. The ultimate tensile strength of AA6063-AISI4130 joint and AA6063-Copper joint was improved by increasing upset pressure up to 97MPa with FP of 71 MPa and FT of 4 sec. On the side of AA6063, intermetallic compounds have formed, as seen in SEM micrographs. Microcracks are forming on the side of AA6063 and propagates along the grain boundaries. The effect of the influencing parameters on the tensile strength of the dissimilar joints are studied using the Taguchi’s DOE and ANOVA. From the outcomes it is observed that the friction pressure influence more on the strength of the AA6063 dissimilar joints.
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institution Kabale University
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spelling doaj-art-73602898db584bacabac1a4e3953853e2025-02-03T10:34:52ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932022-09-011662Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar jointsYashwanth Chapke0Dinesh N. Kamble1Department of Mechanical Engineering, Vishwakarma Institute of Information Technology, Savitribai Phule Pune University, India Department of Mechanical Engineering, Vishwakarma Institute of Information Technology, Savitribai Phule Pune University, India In this paper, the effect of welding parameters of rotary friction welding between AA6063 and AISI4130 and AA6063 and Copper are investigated. The major influencing parameters considered are upset pressure, friction time and friction pressure of friction welding are considered for this study. The Taguchi’s design of experiments was conducted for the influencing parameters and their levels. The tensile test experimentation was carried out and the results of the AA6063 and AISI4130 and AA6063 and Copper are compared. The ultimate tensile strength of AA6063-AISI4130 joint and AA6063-Copper joint was improved by increasing upset pressure up to 97MPa with FP of 71 MPa and FT of 4 sec. On the side of AA6063, intermetallic compounds have formed, as seen in SEM micrographs. Microcracks are forming on the side of AA6063 and propagates along the grain boundaries. The effect of the influencing parameters on the tensile strength of the dissimilar joints are studied using the Taguchi’s DOE and ANOVA. From the outcomes it is observed that the friction pressure influence more on the strength of the AA6063 dissimilar joints. https://3.64.71.86/index.php/fis/article/view/3729AA6063CopperAISI4130Friction weldingTaguchi’s DOE
spellingShingle Yashwanth Chapke
Dinesh N. Kamble
Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
Fracture and Structural Integrity
AA6063
Copper
AISI4130
Friction welding
Taguchi’s DOE
title Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
title_full Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
title_fullStr Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
title_full_unstemmed Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
title_short Effect of friction-welding parameters on the tensile strength of AA6063 with dissimilar joints
title_sort effect of friction welding parameters on the tensile strength of aa6063 with dissimilar joints
topic AA6063
Copper
AISI4130
Friction welding
Taguchi’s DOE
url https://3.64.71.86/index.php/fis/article/view/3729
work_keys_str_mv AT yashwanthchapke effectoffrictionweldingparametersonthetensilestrengthofaa6063withdissimilarjoints
AT dineshnkamble effectoffrictionweldingparametersonthetensilestrengthofaa6063withdissimilarjoints