Learning from Past Accidents, is it Possible?

Industrial accidents, though unwanted and often catastrophic, serve as valuable sources of information for identifying deficiencies in the process safety management of chemical plants. Severe accidents have usually been an occasion to revise standards and recommendations for process safety. Many nat...

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Main Authors: Elisa Zonda, Marco Barozzi, Aurora Lafiosca, Sabrina Copelli, Sara Perelli
Format: Article
Language:English
Published: AIDIC Servizi S.r.l. 2025-06-01
Series:Chemical Engineering Transactions
Online Access:https://www.cetjournal.it/index.php/cet/article/view/15206
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author Elisa Zonda
Marco Barozzi
Aurora Lafiosca
Sabrina Copelli
Sara Perelli
author_facet Elisa Zonda
Marco Barozzi
Aurora Lafiosca
Sabrina Copelli
Sara Perelli
author_sort Elisa Zonda
collection DOAJ
description Industrial accidents, though unwanted and often catastrophic, serve as valuable sources of information for identifying deficiencies in the process safety management of chemical plants. Severe accidents have usually been an occasion to revise standards and recommendations for process safety. Many national and international organizations (such as the European Commission, the Institution of Chemical Engineers, or the Chemical Safety Board) constantly produce reports and accident reconstructions, providing invaluable data to improve the level of process safety. The scope of this paper is to highlight deficiencies in the reporting system, which often leads to confusion in the use of information about industrial accidents. The paper analyses a set of 19 worldwide chemical accident reports from different sources, involving acrylic substances and ethylene oxide. A Root Cause Analysis is applied to those accidents, based on identifying the failures of the Process Safety Management. The failure of elements is based on a merged system proposed by the authors on the guidelines proposed by the Center for Chemical Process Safety (CCPS) and the Occupational Safety and Health Administration (OSHA). It is shown that, according to the information provided, only in the 37% of observed cases a Root Cause could be identified. It would be of great help in identifying a more standardized and global approach to reporting industrial accidents, with the scope of providing valuable information to improve process safety worldwide.
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publisher AIDIC Servizi S.r.l.
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spelling doaj-art-7214545ba5324385846667e700e28b092025-08-20T02:37:41ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162025-06-01116Learning from Past Accidents, is it Possible?Elisa ZondaMarco BarozziAurora LafioscaSabrina CopelliSara PerelliIndustrial accidents, though unwanted and often catastrophic, serve as valuable sources of information for identifying deficiencies in the process safety management of chemical plants. Severe accidents have usually been an occasion to revise standards and recommendations for process safety. Many national and international organizations (such as the European Commission, the Institution of Chemical Engineers, or the Chemical Safety Board) constantly produce reports and accident reconstructions, providing invaluable data to improve the level of process safety. The scope of this paper is to highlight deficiencies in the reporting system, which often leads to confusion in the use of information about industrial accidents. The paper analyses a set of 19 worldwide chemical accident reports from different sources, involving acrylic substances and ethylene oxide. A Root Cause Analysis is applied to those accidents, based on identifying the failures of the Process Safety Management. The failure of elements is based on a merged system proposed by the authors on the guidelines proposed by the Center for Chemical Process Safety (CCPS) and the Occupational Safety and Health Administration (OSHA). It is shown that, according to the information provided, only in the 37% of observed cases a Root Cause could be identified. It would be of great help in identifying a more standardized and global approach to reporting industrial accidents, with the scope of providing valuable information to improve process safety worldwide.https://www.cetjournal.it/index.php/cet/article/view/15206
spellingShingle Elisa Zonda
Marco Barozzi
Aurora Lafiosca
Sabrina Copelli
Sara Perelli
Learning from Past Accidents, is it Possible?
Chemical Engineering Transactions
title Learning from Past Accidents, is it Possible?
title_full Learning from Past Accidents, is it Possible?
title_fullStr Learning from Past Accidents, is it Possible?
title_full_unstemmed Learning from Past Accidents, is it Possible?
title_short Learning from Past Accidents, is it Possible?
title_sort learning from past accidents is it possible
url https://www.cetjournal.it/index.php/cet/article/view/15206
work_keys_str_mv AT elisazonda learningfrompastaccidentsisitpossible
AT marcobarozzi learningfrompastaccidentsisitpossible
AT auroralafiosca learningfrompastaccidentsisitpossible
AT sabrinacopelli learningfrompastaccidentsisitpossible
AT saraperelli learningfrompastaccidentsisitpossible