Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations

ABSTRACT For about 100 years, the shake flask has been established for biotechnological cultivations as one of the most important cultivation systems in early process development. Its appeal lies in its simple handling and highly versatile application for a wide range of cell types—from bacteria to...

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Main Authors: Gesa Brauneck, Dominik Engel, Luca Antonia Grebe, Maximilian Hoffmann, Philipp Georg Lichtenberg, Anne Neuß, Marcel Mann, Jorgen Barsett Magnus
Format: Article
Language:English
Published: Wiley-VCH 2025-01-01
Series:Engineering in Life Sciences
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Online Access:https://doi.org/10.1002/elsc.70001
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author Gesa Brauneck
Dominik Engel
Luca Antonia Grebe
Maximilian Hoffmann
Philipp Georg Lichtenberg
Anne Neuß
Marcel Mann
Jorgen Barsett Magnus
author_facet Gesa Brauneck
Dominik Engel
Luca Antonia Grebe
Maximilian Hoffmann
Philipp Georg Lichtenberg
Anne Neuß
Marcel Mann
Jorgen Barsett Magnus
author_sort Gesa Brauneck
collection DOAJ
description ABSTRACT For about 100 years, the shake flask has been established for biotechnological cultivations as one of the most important cultivation systems in early process development. Its appeal lies in its simple handling and highly versatile application for a wide range of cell types—from bacteria to mammalian cells. In recent decades, extensive research has been conducted on the shake flask, to not perform processes blindly but to gain a deeper understanding of the various process parameters, phenomena, and their impact on the process. Although the characterization of the shake flask is now well‐established in literature, many publications show that this knowledge is often inadequately applied. Therefore, this review provides an overview of the current state of knowledge on various topics related to the shake flask. We first present the key process parameters and their influence on different physical phenomena, such as power input, the largely unknown in‐phase/out‐of‐phase phenomenon, as well as temperature and mass transfer. Then, the most common online monitoring systems that have been established for shake flasks are discussed. Finally, various pitfalls that often arise from inadequate knowledge of handling shake flask cultivations are discussed and guidance on how to avoid them is provided.
format Article
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institution Kabale University
issn 1618-0240
1618-2863
language English
publishDate 2025-01-01
publisher Wiley-VCH
record_format Article
series Engineering in Life Sciences
spelling doaj-art-7158190c2d844a449445474b91b1d4ec2025-01-30T06:40:30ZengWiley-VCHEngineering in Life Sciences1618-02401618-28632025-01-01251n/an/a10.1002/elsc.70001Pitfalls in Early Bioprocess Development Using Shake Flask CultivationsGesa Brauneck0Dominik Engel1Luca Antonia Grebe2Maximilian Hoffmann3Philipp Georg Lichtenberg4Anne Neuß5Marcel Mann6Jorgen Barsett Magnus7AVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyAVT – Biochemical Engineering RWTH Aachen University Aachen GermanyABSTRACT For about 100 years, the shake flask has been established for biotechnological cultivations as one of the most important cultivation systems in early process development. Its appeal lies in its simple handling and highly versatile application for a wide range of cell types—from bacteria to mammalian cells. In recent decades, extensive research has been conducted on the shake flask, to not perform processes blindly but to gain a deeper understanding of the various process parameters, phenomena, and their impact on the process. Although the characterization of the shake flask is now well‐established in literature, many publications show that this knowledge is often inadequately applied. Therefore, this review provides an overview of the current state of knowledge on various topics related to the shake flask. We first present the key process parameters and their influence on different physical phenomena, such as power input, the largely unknown in‐phase/out‐of‐phase phenomenon, as well as temperature and mass transfer. Then, the most common online monitoring systems that have been established for shake flasks are discussed. Finally, various pitfalls that often arise from inadequate knowledge of handling shake flask cultivations are discussed and guidance on how to avoid them is provided.https://doi.org/10.1002/elsc.70001biochemical engineeringbioprocess developmentcultivation systemonline monitoringshake flask
spellingShingle Gesa Brauneck
Dominik Engel
Luca Antonia Grebe
Maximilian Hoffmann
Philipp Georg Lichtenberg
Anne Neuß
Marcel Mann
Jorgen Barsett Magnus
Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
Engineering in Life Sciences
biochemical engineering
bioprocess development
cultivation system
online monitoring
shake flask
title Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
title_full Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
title_fullStr Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
title_full_unstemmed Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
title_short Pitfalls in Early Bioprocess Development Using Shake Flask Cultivations
title_sort pitfalls in early bioprocess development using shake flask cultivations
topic biochemical engineering
bioprocess development
cultivation system
online monitoring
shake flask
url https://doi.org/10.1002/elsc.70001
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