Combination of 3D printing and injection molding: Overmolding and overprinting

Nowadays, two of the most important polymer processing technologies are injection molding and 3D printing. Injection molding is ideal for mass production, while 3D printing is ideal for producing products with a complicated geometry. When these two technologies are combined, such complex products ca...

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Main Authors: R. Boros, P. Kannan Rajamani, J. G. Kovacs
Format: Article
Language:English
Published: Budapest University of Technology and Economics 2019-10-01
Series:eXPRESS Polymer Letters
Subjects:
Online Access:http://www.expresspolymlett.com/letolt.php?file=EPL-0009982&mi=cd
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author R. Boros
P. Kannan Rajamani
J. G. Kovacs
author_facet R. Boros
P. Kannan Rajamani
J. G. Kovacs
author_sort R. Boros
collection DOAJ
description Nowadays, two of the most important polymer processing technologies are injection molding and 3D printing. Injection molding is ideal for mass production, while 3D printing is ideal for producing products with a complicated geometry. When these two technologies are combined, such complex products can be manufactured economically that would be too costly if produced traditionally. We present the possibilities of combining injection molding and 3D printing. We introduced a novel concept to study and compare the bonding strength of polylactic acid (PLA) parts prepared by overprinting and overmolding. We developed a special injection mold for overmolding, with which we injection molded ribs on a preform. The geometry of the overprinted part was similar for comparability. The thermal properties of the samples were determined by differential scanning calorimetry and thermogravimetric analysis. To analyze the strength of mechanical bonding, we developed a rib pull-off test. We tested all four manufacturing combinations with this test: overmolding onto a molded or printed plate and also overprinting onto a molded or printed plate.
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series eXPRESS Polymer Letters
spelling doaj-art-707a4a78fddf408f9485cffc9ca6f0402025-08-20T02:52:34ZengBudapest University of Technology and EconomicseXPRESS Polymer Letters1788-618X2019-10-01131088989710.3144/expresspolymlett.2019.77Combination of 3D printing and injection molding: Overmolding and overprintingR. BorosP. Kannan RajamaniJ. G. KovacsNowadays, two of the most important polymer processing technologies are injection molding and 3D printing. Injection molding is ideal for mass production, while 3D printing is ideal for producing products with a complicated geometry. When these two technologies are combined, such complex products can be manufactured economically that would be too costly if produced traditionally. We present the possibilities of combining injection molding and 3D printing. We introduced a novel concept to study and compare the bonding strength of polylactic acid (PLA) parts prepared by overprinting and overmolding. We developed a special injection mold for overmolding, with which we injection molded ribs on a preform. The geometry of the overprinted part was similar for comparability. The thermal properties of the samples were determined by differential scanning calorimetry and thermogravimetric analysis. To analyze the strength of mechanical bonding, we developed a rib pull-off test. We tested all four manufacturing combinations with this test: overmolding onto a molded or printed plate and also overprinting onto a molded or printed plate.http://www.expresspolymlett.com/letolt.php?file=EPL-0009982&mi=cdProcessing technologiesoverprintingovermolding3D printinginjection molding
spellingShingle R. Boros
P. Kannan Rajamani
J. G. Kovacs
Combination of 3D printing and injection molding: Overmolding and overprinting
eXPRESS Polymer Letters
Processing technologies
overprinting
overmolding
3D printing
injection molding
title Combination of 3D printing and injection molding: Overmolding and overprinting
title_full Combination of 3D printing and injection molding: Overmolding and overprinting
title_fullStr Combination of 3D printing and injection molding: Overmolding and overprinting
title_full_unstemmed Combination of 3D printing and injection molding: Overmolding and overprinting
title_short Combination of 3D printing and injection molding: Overmolding and overprinting
title_sort combination of 3d printing and injection molding overmolding and overprinting
topic Processing technologies
overprinting
overmolding
3D printing
injection molding
url http://www.expresspolymlett.com/letolt.php?file=EPL-0009982&mi=cd
work_keys_str_mv AT rboros combinationof3dprintingandinjectionmoldingovermoldingandoverprinting
AT pkannanrajamani combinationof3dprintingandinjectionmoldingovermoldingandoverprinting
AT jgkovacs combinationof3dprintingandinjectionmoldingovermoldingandoverprinting