Prediction of Three-Dimensional Milling Forces Based on Finite Element

The model of milling force is mainly proposed to predict and analyze the cutting process based on finite element method in this paper. Firstly, milling finite element model is given based on orthogonal cutting principle, and then the influence laws of cutting parameters on chip formation are analyze...

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Main Authors: Lida Zhu, Chunxia Zhu, Jiaying Pei, Xuebing Li, Wei Wang
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2014/918906
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author Lida Zhu
Chunxia Zhu
Jiaying Pei
Xuebing Li
Wei Wang
author_facet Lida Zhu
Chunxia Zhu
Jiaying Pei
Xuebing Li
Wei Wang
author_sort Lida Zhu
collection DOAJ
description The model of milling force is mainly proposed to predict and analyze the cutting process based on finite element method in this paper. Firstly, milling finite element model is given based on orthogonal cutting principle, and then the influence laws of cutting parameters on chip formation are analyzed by using different simulation parameters. In addition, the three-dimensional milling forces are obtained from finite element models. Finally, the values of milling force by the milling experiment are also compared and analyzed with the simulation values to verify the feasibility and reasonability. It can be shown that milling forces match well between simulation and experiment results, which can provide many good basic data and analysis methods to optimize the machining parameters, reduce tool wear, and improve the workpiece surface roughness and adapt to the programming strategy of high speed machining.
format Article
id doaj-art-6f9fb33d752a470ebdd89e2ecc498ba6
institution OA Journals
issn 1687-8434
1687-8442
language English
publishDate 2014-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-6f9fb33d752a470ebdd89e2ecc498ba62025-08-20T02:06:16ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422014-01-01201410.1155/2014/918906918906Prediction of Three-Dimensional Milling Forces Based on Finite ElementLida Zhu0Chunxia Zhu1Jiaying Pei2Xuebing Li3Wei Wang4School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, ChinaSchool of Traffic and Mechanical Engineering, Shenyang Jianzhu University, Shenyang 110168, ChinaSchool of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, ChinaLiaoning Guidaojiaotong Polytechnic Institute, Shenyang, Liaoning 110023, ChinaSchool of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, ChinaThe model of milling force is mainly proposed to predict and analyze the cutting process based on finite element method in this paper. Firstly, milling finite element model is given based on orthogonal cutting principle, and then the influence laws of cutting parameters on chip formation are analyzed by using different simulation parameters. In addition, the three-dimensional milling forces are obtained from finite element models. Finally, the values of milling force by the milling experiment are also compared and analyzed with the simulation values to verify the feasibility and reasonability. It can be shown that milling forces match well between simulation and experiment results, which can provide many good basic data and analysis methods to optimize the machining parameters, reduce tool wear, and improve the workpiece surface roughness and adapt to the programming strategy of high speed machining.http://dx.doi.org/10.1155/2014/918906
spellingShingle Lida Zhu
Chunxia Zhu
Jiaying Pei
Xuebing Li
Wei Wang
Prediction of Three-Dimensional Milling Forces Based on Finite Element
Advances in Materials Science and Engineering
title Prediction of Three-Dimensional Milling Forces Based on Finite Element
title_full Prediction of Three-Dimensional Milling Forces Based on Finite Element
title_fullStr Prediction of Three-Dimensional Milling Forces Based on Finite Element
title_full_unstemmed Prediction of Three-Dimensional Milling Forces Based on Finite Element
title_short Prediction of Three-Dimensional Milling Forces Based on Finite Element
title_sort prediction of three dimensional milling forces based on finite element
url http://dx.doi.org/10.1155/2014/918906
work_keys_str_mv AT lidazhu predictionofthreedimensionalmillingforcesbasedonfiniteelement
AT chunxiazhu predictionofthreedimensionalmillingforcesbasedonfiniteelement
AT jiayingpei predictionofthreedimensionalmillingforcesbasedonfiniteelement
AT xuebingli predictionofthreedimensionalmillingforcesbasedonfiniteelement
AT weiwang predictionofthreedimensionalmillingforcesbasedonfiniteelement