New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear

To measure pitch deviation of mega spur gears, a new method for measuring the pitch of mega spur gears based on laser tracker is proposed. The measuring ability of laser tracker in large space is used to measure gear groove, and two adjacent pitch error curves of measured mega spur gear are obtained...

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Main Authors: Zhang Bai, Lin Jiachun
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2019-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.10.027
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author Zhang Bai
Lin Jiachun
author_facet Zhang Bai
Lin Jiachun
author_sort Zhang Bai
collection DOAJ
description To measure pitch deviation of mega spur gears, a new method for measuring the pitch of mega spur gears based on laser tracker is proposed. The measuring ability of laser tracker in large space is used to measure gear groove, and two adjacent pitch error curves of measured mega spur gear are obtained respectively. Because of the diameter of measured gear exceeds 6 meters, the single pitch error can be approximately calculated according to the formula of point-to-line distance. Firstly, the pitch measurement model of the gear workpiece coordinate system based on laser tracker is analyzed, and according to the characteristics of the mega spur gear, the pitch error measurement model of the mega spur gear without coordinate system based on laser tracker is proposed. The measurement model avoids the establishment of workpiece coordinate system of mega gear and directly measures tooth space with two-sided contact condition. By evaluating the errors of two measuring straight lines of the tooth space, the max single pitch error and the average single pitch deviation can be obtained. By transferring station measurement of laser tracker, total cumulative pitch deviation can be obtained. Finally, the uncertainties of system measurement of different measurement model are simulated and analyzed by the Monte Carlo method. The experimental results show that the method for measuring the pitch of mega spur gears based on laser tracker meets the single pitch deviation measurement requirements of 8-grade mega spur gears with diameter of more than 6 meters, and meets the total cumulative pitch deviation measurement requirements of 10-grade mega gears with diameter of more than 6 meters.
format Article
id doaj-art-6e8f4b575320485cb1fca6edbf90f73f
institution Kabale University
issn 1004-2539
language zho
publishDate 2019-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-6e8f4b575320485cb1fca6edbf90f73f2025-01-10T14:45:36ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392019-01-0114615031610619New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur GearZhang BaiLin JiachunTo measure pitch deviation of mega spur gears, a new method for measuring the pitch of mega spur gears based on laser tracker is proposed. The measuring ability of laser tracker in large space is used to measure gear groove, and two adjacent pitch error curves of measured mega spur gear are obtained respectively. Because of the diameter of measured gear exceeds 6 meters, the single pitch error can be approximately calculated according to the formula of point-to-line distance. Firstly, the pitch measurement model of the gear workpiece coordinate system based on laser tracker is analyzed, and according to the characteristics of the mega spur gear, the pitch error measurement model of the mega spur gear without coordinate system based on laser tracker is proposed. The measurement model avoids the establishment of workpiece coordinate system of mega gear and directly measures tooth space with two-sided contact condition. By evaluating the errors of two measuring straight lines of the tooth space, the max single pitch error and the average single pitch deviation can be obtained. By transferring station measurement of laser tracker, total cumulative pitch deviation can be obtained. Finally, the uncertainties of system measurement of different measurement model are simulated and analyzed by the Monte Carlo method. The experimental results show that the method for measuring the pitch of mega spur gears based on laser tracker meets the single pitch deviation measurement requirements of 8-grade mega spur gears with diameter of more than 6 meters, and meets the total cumulative pitch deviation measurement requirements of 10-grade mega gears with diameter of more than 6 meters.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.10.027Mega Spur gear measurement
spellingShingle Zhang Bai
Lin Jiachun
New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
Jixie chuandong
Mega Spur gear measurement
title New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
title_full New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
title_fullStr New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
title_full_unstemmed New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
title_short New Method of Tooth Pitch Deviation Measurement based on Laser Tracker for Mega Spur Gear
title_sort new method of tooth pitch deviation measurement based on laser tracker for mega spur gear
topic Mega Spur gear measurement
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.10.027
work_keys_str_mv AT zhangbai newmethodoftoothpitchdeviationmeasurementbasedonlasertrackerformegaspurgear
AT linjiachun newmethodoftoothpitchdeviationmeasurementbasedonlasertrackerformegaspurgear