Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays

Spontaneous mechanical self-assembly of monodisperse bubbles generally leads to disordered foams at low density. Producing crystalline structures requires specific care: for example, Kelvin foams—periodic assemblies of bubbles arranged on a body-centered cubic lattice—are a typical example of a stru...

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Main Authors: Marwan Chammouma, Manon Jouanlanne, Antoine Egelé, Damien Favier, Jean Farago, Aurélie Hourlier-Fargette
Format: Article
Language:English
Published: IOP Publishing 2025-01-01
Series:JPhys Materials
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Online Access:https://doi.org/10.1088/2515-7639/adaa21
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author Marwan Chammouma
Manon Jouanlanne
Antoine Egelé
Damien Favier
Jean Farago
Aurélie Hourlier-Fargette
author_facet Marwan Chammouma
Manon Jouanlanne
Antoine Egelé
Damien Favier
Jean Farago
Aurélie Hourlier-Fargette
author_sort Marwan Chammouma
collection DOAJ
description Spontaneous mechanical self-assembly of monodisperse bubbles generally leads to disordered foams at low density. Producing crystalline structures requires specific care: for example, Kelvin foams—periodic assemblies of bubbles arranged on a body-centered cubic lattice—are a typical example of a structure which is challenging to obtain experimentally, despite it being a local minimum of energy. Here we show how bubbling in different arrangements of fibers enables to control foam architectures through a guided mechanical self-assembly of bubbles: for optimal ratios of bubble size to fiber spacing, Kelvin and hexagonal close packing crystalline foams are formed in square and hexagonal fiber arrays, respectively. The long-range crystalline architectures achieved in samples spanning hundreds of bubbles are then quantified through a theoretical approach analysing the orientational order in the samples. This methodology, based on the decomposition of strut orientations via spherical harmonics, is inspired by the so-called Steinhardt’s coefficients , developed for quantifying rotational order in 3D liquids. Beyond the achievement of architecting liquid foam structures, our work demonstrates that the obtained ordering persists upon solidification of initially liquid polymeric foams, using alginate and polyurethane foams in nylon fiber arrays as model systems. The mechanically guided self-assembly of bubbles offers an attractive alternative to additive manufacturing to generate highly ordered architected polymeric materials.
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spelling doaj-art-6c96a6d5ea1f45d9913a19f5ee39be3d2025-01-29T05:41:28ZengIOP PublishingJPhys Materials2515-76392025-01-018101501110.1088/2515-7639/adaa21Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arraysMarwan Chammouma0https://orcid.org/0009-0003-8256-0668Manon Jouanlanne1https://orcid.org/0000-0002-8269-0281Antoine Egelé2https://orcid.org/0000-0003-0504-8356Damien Favier3https://orcid.org/0000-0001-7588-8065Jean Farago4https://orcid.org/0000-0001-9858-0522Aurélie Hourlier-Fargette5https://orcid.org/0000-0002-0148-4145Université de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceUniversité de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceUniversité de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceUniversité de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceUniversité de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceUniversité de Strasbourg, CNRS, Institut Charles Sadron UPR22 , F-67000 Strasbourg, FranceSpontaneous mechanical self-assembly of monodisperse bubbles generally leads to disordered foams at low density. Producing crystalline structures requires specific care: for example, Kelvin foams—periodic assemblies of bubbles arranged on a body-centered cubic lattice—are a typical example of a structure which is challenging to obtain experimentally, despite it being a local minimum of energy. Here we show how bubbling in different arrangements of fibers enables to control foam architectures through a guided mechanical self-assembly of bubbles: for optimal ratios of bubble size to fiber spacing, Kelvin and hexagonal close packing crystalline foams are formed in square and hexagonal fiber arrays, respectively. The long-range crystalline architectures achieved in samples spanning hundreds of bubbles are then quantified through a theoretical approach analysing the orientational order in the samples. This methodology, based on the decomposition of strut orientations via spherical harmonics, is inspired by the so-called Steinhardt’s coefficients , developed for quantifying rotational order in 3D liquids. Beyond the achievement of architecting liquid foam structures, our work demonstrates that the obtained ordering persists upon solidification of initially liquid polymeric foams, using alginate and polyurethane foams in nylon fiber arrays as model systems. The mechanically guided self-assembly of bubbles offers an attractive alternative to additive manufacturing to generate highly ordered architected polymeric materials.https://doi.org/10.1088/2515-7639/adaa21self-assemblysolidifying foamsarchitected materialscrystalline structures
spellingShingle Marwan Chammouma
Manon Jouanlanne
Antoine Egelé
Damien Favier
Jean Farago
Aurélie Hourlier-Fargette
Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
JPhys Materials
self-assembly
solidifying foams
architected materials
crystalline structures
title Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
title_full Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
title_fullStr Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
title_full_unstemmed Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
title_short Crystalline structures in foams: guided mechanical self-assembly of bubbles in fiber arrays
title_sort crystalline structures in foams guided mechanical self assembly of bubbles in fiber arrays
topic self-assembly
solidifying foams
architected materials
crystalline structures
url https://doi.org/10.1088/2515-7639/adaa21
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AT damienfavier crystallinestructuresinfoamsguidedmechanicalselfassemblyofbubblesinfiberarrays
AT jeanfarago crystallinestructuresinfoamsguidedmechanicalselfassemblyofbubblesinfiberarrays
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