Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets

Abstract A nanocomposite composed of rGO and γ-Fe2O3 was prepared using ultrasonication for the adsorption of malachite green (MG) dye. The preferential plane diffractions at 2θ values of 35.54° and 26.45° about γ-Fe2O3 (311) and rGO (002) with 19.85 and 20.92 nm crystallite sizes, respectively conf...

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Main Authors: Liu Zhu, Anam Sana, Muhammad Tariq Qamar, Ali Bahadur, Guocong Liu, Mohammad Aslam, Ammar Zidan, İsmail Seçkin Çardaklı, Shahid Iqbal, Sajid Mahmood, Muhammad Saad, Khalid M. Alotaibi
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Language:English
Published: Nature Portfolio 2025-02-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-88072-7
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author Liu Zhu
Anam Sana
Muhammad Tariq Qamar
Ali Bahadur
Guocong Liu
Mohammad Aslam
Ammar Zidan
İsmail Seçkin Çardaklı
Shahid Iqbal
Sajid Mahmood
Muhammad Saad
Khalid M. Alotaibi
author_facet Liu Zhu
Anam Sana
Muhammad Tariq Qamar
Ali Bahadur
Guocong Liu
Mohammad Aslam
Ammar Zidan
İsmail Seçkin Çardaklı
Shahid Iqbal
Sajid Mahmood
Muhammad Saad
Khalid M. Alotaibi
author_sort Liu Zhu
collection DOAJ
description Abstract A nanocomposite composed of rGO and γ-Fe2O3 was prepared using ultrasonication for the adsorption of malachite green (MG) dye. The preferential plane diffractions at 2θ values of 35.54° and 26.45° about γ-Fe2O3 (311) and rGO (002) with 19.85 and 20.92 nm crystallite sizes, respectively confirmed the successful formation of nanocomposite nature of the adsorbent. Moreover, XPS and FTIR results also confirmed the composite formation due to the existence of peaks relevant to the composite’s components. The adsorbent’s surface charge (pHPZC = ~ 7.1) was also estimated using the salt addition technique. To minimize experiments and optimize adsorption parameters for the removal of MG by the nanocomposite at 25 °C, central composite design (CCD) using response surface methodology (RSM) was used. The optimal adsorption parameters obtained from the within-range numerical optimization based on 0.923 Derringer’s desirability function were 200 mg/100 mL dose, 80 ppm dye solution, 7.99 pH and 112.68 min. contact time for ~ 90% MG dye removal and 40.64 mg/g adsorption capacity (qm) by rGO/γ-Fe2O3. However, ~ 98% MG dye removal with 64.26 mg/g (qm) was achieved upon extended-range estimation of adsorption parameters. The adsorption data exhibited the best co-relationship with Freundlich isotherm and pseudo-2nd order kinetic model. According to a thermodynamic analysis, the MG adsorption process on the rGO/γ-Fe2O3 surface is exothermic, spontaneous, and less random. Moreover, the thermal stability, desorption, regeneration and reusability of rGO/γ-Fe2O3 nanocomposite were also explored. Finally, this study shows that RSM can be an excellent technique to optimize the dye adsorption process at industrial scale.
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spelling doaj-art-6c81ac9f0cae4b10bde7086576cc64492025-02-09T12:34:48ZengNature PortfolioScientific Reports2045-23222025-02-0115112010.1038/s41598-025-88072-7Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheetsLiu Zhu0Anam Sana1Muhammad Tariq Qamar2Ali Bahadur3Guocong Liu4Mohammad Aslam5Ammar Zidan6İsmail Seçkin Çardaklı7Shahid Iqbal8Sajid Mahmood9Muhammad Saad10Khalid M. Alotaibi11School of Chemistry and Materials Engineering, Huizhou UniversityDepartment of Chemistry, Forman Christian College (A Chartered University)Department of Chemistry, Forman Christian College (A Chartered University)Nanomaterials Research Center, Department of Chemistry, College of Science, Mathematics, and Technology, Wenzhou-Kean UniversitySchool of Chemistry and Materials Engineering, Huizhou UniversityCentre of Excellence in Environmental Studies (CEES), King Abdulaziz UniversityBiomedical Engineering Department, College of Engineering and Technologies, Al-Mustaqbal UniversityDepartment of Metallurgical and Materials Engineering, Atatürk UniversityNottingham Ningbo China Beacons of Excellence Research and Innovation Institute, University of Nottingham Ningbo ChinaNottingham Ningbo China Beacons of Excellence Research and Innovation Institute, University of Nottingham Ningbo ChinaCentre for Organic and Nanohybrid Electronics, Silesian University of TechnologyDepartment of Chemistry, College of Science, King Saud UniversityAbstract A nanocomposite composed of rGO and γ-Fe2O3 was prepared using ultrasonication for the adsorption of malachite green (MG) dye. The preferential plane diffractions at 2θ values of 35.54° and 26.45° about γ-Fe2O3 (311) and rGO (002) with 19.85 and 20.92 nm crystallite sizes, respectively confirmed the successful formation of nanocomposite nature of the adsorbent. Moreover, XPS and FTIR results also confirmed the composite formation due to the existence of peaks relevant to the composite’s components. The adsorbent’s surface charge (pHPZC = ~ 7.1) was also estimated using the salt addition technique. To minimize experiments and optimize adsorption parameters for the removal of MG by the nanocomposite at 25 °C, central composite design (CCD) using response surface methodology (RSM) was used. The optimal adsorption parameters obtained from the within-range numerical optimization based on 0.923 Derringer’s desirability function were 200 mg/100 mL dose, 80 ppm dye solution, 7.99 pH and 112.68 min. contact time for ~ 90% MG dye removal and 40.64 mg/g adsorption capacity (qm) by rGO/γ-Fe2O3. However, ~ 98% MG dye removal with 64.26 mg/g (qm) was achieved upon extended-range estimation of adsorption parameters. The adsorption data exhibited the best co-relationship with Freundlich isotherm and pseudo-2nd order kinetic model. According to a thermodynamic analysis, the MG adsorption process on the rGO/γ-Fe2O3 surface is exothermic, spontaneous, and less random. Moreover, the thermal stability, desorption, regeneration and reusability of rGO/γ-Fe2O3 nanocomposite were also explored. Finally, this study shows that RSM can be an excellent technique to optimize the dye adsorption process at industrial scale.https://doi.org/10.1038/s41598-025-88072-7rGO/γ-Fe2O3 nanocompositeMG dye adsorptionCCDRSMKinetic models
spellingShingle Liu Zhu
Anam Sana
Muhammad Tariq Qamar
Ali Bahadur
Guocong Liu
Mohammad Aslam
Ammar Zidan
İsmail Seçkin Çardaklı
Shahid Iqbal
Sajid Mahmood
Muhammad Saad
Khalid M. Alotaibi
Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
Scientific Reports
rGO/γ-Fe2O3 nanocomposite
MG dye adsorption
CCD
RSM
Kinetic models
title Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
title_full Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
title_fullStr Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
title_full_unstemmed Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
title_short Response surface methodology for the design of malachite green dye removal by γ-Fe2O3 dispersed on reduced graphene oxide sheets
title_sort response surface methodology for the design of malachite green dye removal by γ fe2o3 dispersed on reduced graphene oxide sheets
topic rGO/γ-Fe2O3 nanocomposite
MG dye adsorption
CCD
RSM
Kinetic models
url https://doi.org/10.1038/s41598-025-88072-7
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