Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler

Fatigue cracks have been observed in the boiler water wall tubes of pulverized coal-fired power plants in high-temperature sulfide corrosive environments, and there is concern that thermal fatigue cracks will increase and propagate as the power output of pulverized coal-fired power plants increases...

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Main Author: Masahide YOSHIDA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2024-11-01
Series:Nihon Kikai Gakkai ronbunshu
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Online Access:https://www.jstage.jst.go.jp/article/transjsme/91/943/91_24-00196/_pdf/-char/en
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author Masahide YOSHIDA
author_facet Masahide YOSHIDA
author_sort Masahide YOSHIDA
collection DOAJ
description Fatigue cracks have been observed in the boiler water wall tubes of pulverized coal-fired power plants in high-temperature sulfide corrosive environments, and there is concern that thermal fatigue cracks will increase and propagate as the power output of pulverized coal-fired power plants increases to support the massive introduction of variable renewable energy. Therefore, we confirmed the corrosion fatigue characteristics of water wall tube material by fatigue tests in a high-temperature sulfide corrosive environments simulating the inside of the boiler. The corrosion environments were gas condition A, in which iron sulfides mainly occur, gas condition B, in which iron sulfides and oxides mainly occur, and gas condition C, in which iron oxides mainly occur. Note that water vapor was not added due to equipment restrictions. A best-fit curve (regression line) from the corrosion fatigue test results showed that the number of failure cycles (the number of cycles in which the stress range during the test decreased by 25% from the maximum value) was smaller for gas conditions A and B (sulfide corrosion atmosphere) compared to gas condition C (oxide corrosion atmosphere) for the same strain amplitude (calculated from the stroke of the fatigue equipment). We believe that the decrease in the number of failure cycles under gas conditions A and B (sulfidic corrosive environment) is due to the corrosion pits on the specimen surface, which are the starting point of fatigue cracks.
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publishDate 2024-11-01
publisher The Japan Society of Mechanical Engineers
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series Nihon Kikai Gakkai ronbunshu
spelling doaj-art-6c608385f215452bb3aac32c2e28fa052025-08-20T02:40:40ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612024-11-019194324-0019624-0019610.1299/transjsme.24-00196transjsmeCorrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boilerMasahide YOSHIDA0Central Research Institute of Electric Power IndustryFatigue cracks have been observed in the boiler water wall tubes of pulverized coal-fired power plants in high-temperature sulfide corrosive environments, and there is concern that thermal fatigue cracks will increase and propagate as the power output of pulverized coal-fired power plants increases to support the massive introduction of variable renewable energy. Therefore, we confirmed the corrosion fatigue characteristics of water wall tube material by fatigue tests in a high-temperature sulfide corrosive environments simulating the inside of the boiler. The corrosion environments were gas condition A, in which iron sulfides mainly occur, gas condition B, in which iron sulfides and oxides mainly occur, and gas condition C, in which iron oxides mainly occur. Note that water vapor was not added due to equipment restrictions. A best-fit curve (regression line) from the corrosion fatigue test results showed that the number of failure cycles (the number of cycles in which the stress range during the test decreased by 25% from the maximum value) was smaller for gas conditions A and B (sulfide corrosion atmosphere) compared to gas condition C (oxide corrosion atmosphere) for the same strain amplitude (calculated from the stroke of the fatigue equipment). We believe that the decrease in the number of failure cycles under gas conditions A and B (sulfidic corrosive environment) is due to the corrosion pits on the specimen surface, which are the starting point of fatigue cracks.https://www.jstage.jst.go.jp/article/transjsme/91/943/91_24-00196/_pdf/-char/enfatiguesulfide corrosiongrooving corrosion(fire crackelephant skin)pulverized coal-fired boiler
spellingShingle Masahide YOSHIDA
Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
Nihon Kikai Gakkai ronbunshu
fatigue
sulfide corrosion
grooving corrosion(fire crack
elephant skin)
pulverized coal-fired boiler
title Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
title_full Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
title_fullStr Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
title_full_unstemmed Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
title_short Corrosion fatigue property of 2.25Cr-1Mo steels in a high-temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal-fired boiler
title_sort corrosion fatigue property of 2 25cr 1mo steels in a high temperature sulfide corrosion atmosphere simulating the inside of a pulverized coal fired boiler
topic fatigue
sulfide corrosion
grooving corrosion(fire crack
elephant skin)
pulverized coal-fired boiler
url https://www.jstage.jst.go.jp/article/transjsme/91/943/91_24-00196/_pdf/-char/en
work_keys_str_mv AT masahideyoshida corrosionfatiguepropertyof225cr1mosteelsinahightemperaturesulfidecorrosionatmospheresimulatingtheinsideofapulverizedcoalfiredboiler