Foam technology in denim washing production: A sustainable alternative for water and chemical reduction

In the denim washing industry, water is the most valuable and heavily used resource for every process. As a result, the groundwater level is declining at a concerning pace. Additionally, the extensive use of water presents significant environmental challenges and barriers to achieving sustainability...

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Main Author: Nilanto Alimul Razy
Format: Article
Language:English
Published: Union of Textile Engineers and Technicians of Serbia, Belgrade 2025-01-01
Series:Tekstilna industrija
Subjects:
Online Access:https://scindeks-clanci.ceon.rs/data/pdf/0040-2389/2025/0040-23892502019N.pdf
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author Nilanto Alimul Razy
author_facet Nilanto Alimul Razy
author_sort Nilanto Alimul Razy
collection DOAJ
description In the denim washing industry, water is the most valuable and heavily used resource for every process. As a result, the groundwater level is declining at a concerning pace. Additionally, the extensive use of water presents significant environmental challenges and barriers to achieving sustainability. Reducing chemical usage with lower water consumption is a considerable challenge to overcome. One of the most promising techniques is foam washing, which is used instead of water, and chemicals are dozed through the foam. As a result, the usage of water and chemicals is comparatively reduced. This study investigates how effective this process will be in the future denim washing industry. Trials of raw garments with foam in the bleaching and enzyme process proved to reduce water usage by an average of 60%. Additionally, as the foam trials were possible to run at room temperature, they contributed to lower CO2 emissions. These findings establish foam washing as a transformative, sustainable alternative for the denim industry.
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publisher Union of Textile Engineers and Technicians of Serbia, Belgrade
record_format Article
series Tekstilna industrija
spelling doaj-art-6bb18f7c463f42fe959fbc71f958f0ed2025-08-20T03:56:41ZengUnion of Textile Engineers and Technicians of Serbia, BelgradeTekstilna industrija0040-23892025-01-01732192810.5937/tekstind2502019R0040-23892502019NFoam technology in denim washing production: A sustainable alternative for water and chemical reductionNilanto Alimul Razy0https://orcid.org/0009-0008-0222-1452Ghent University, Department of Materials, Textiles and Chemical Engineering, Ghent, BelgiumIn the denim washing industry, water is the most valuable and heavily used resource for every process. As a result, the groundwater level is declining at a concerning pace. Additionally, the extensive use of water presents significant environmental challenges and barriers to achieving sustainability. Reducing chemical usage with lower water consumption is a considerable challenge to overcome. One of the most promising techniques is foam washing, which is used instead of water, and chemicals are dozed through the foam. As a result, the usage of water and chemicals is comparatively reduced. This study investigates how effective this process will be in the future denim washing industry. Trials of raw garments with foam in the bleaching and enzyme process proved to reduce water usage by an average of 60%. Additionally, as the foam trials were possible to run at room temperature, they contributed to lower CO2 emissions. These findings establish foam washing as a transformative, sustainable alternative for the denim industry.https://scindeks-clanci.ceon.rs/data/pdf/0040-2389/2025/0040-23892502019N.pdfdenim washingfoam technologysustainabilitywet pick-upwater conservation
spellingShingle Nilanto Alimul Razy
Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
Tekstilna industrija
denim washing
foam technology
sustainability
wet pick-up
water conservation
title Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
title_full Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
title_fullStr Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
title_full_unstemmed Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
title_short Foam technology in denim washing production: A sustainable alternative for water and chemical reduction
title_sort foam technology in denim washing production a sustainable alternative for water and chemical reduction
topic denim washing
foam technology
sustainability
wet pick-up
water conservation
url https://scindeks-clanci.ceon.rs/data/pdf/0040-2389/2025/0040-23892502019N.pdf
work_keys_str_mv AT nilantoalimulrazy foamtechnologyindenimwashingproductionasustainablealternativeforwaterandchemicalreduction