Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision

The mismatch between the conveying capacity of sugarcane harvesters and the feeding amount is the main cause of blockages in the conveying system. To address this issue, this paper proposes a control system that integrates machine vision technology with a programmable logic controller (PLC). First,...

Full description

Saved in:
Bibliographic Details
Main Authors: Xiao Lai, Xiao Lang
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:AgriEngineering
Subjects:
Online Access:https://www.mdpi.com/2624-7402/7/6/191
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849423944174534656
author Xiao Lai
Xiao Lang
author_facet Xiao Lai
Xiao Lang
author_sort Xiao Lai
collection DOAJ
description The mismatch between the conveying capacity of sugarcane harvesters and the feeding amount is the main cause of blockages in the conveying system. To address this issue, this paper proposes a control system that integrates machine vision technology with a programmable logic controller (PLC). First, the YOLOv8n segmentation algorithm is combined with depth data to detect the cane intake amount. Then, through interactive experiments, the relationship between roller speeds and feeding amount is explored, and PLC control rules are established. The experimental results show that the system has an average detection error of 5.69%, an overall response time of 2 s, and the blockage rate at the maximum feeding amount is reduced from 17.76% (without control) to 4.32% (with control).
format Article
id doaj-art-6b900def4a4a4fc79a3dca2a8cc982af
institution Kabale University
issn 2624-7402
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series AgriEngineering
spelling doaj-art-6b900def4a4a4fc79a3dca2a8cc982af2025-08-20T03:30:24ZengMDPI AGAgriEngineering2624-74022025-06-017619110.3390/agriengineering7060191Design of Conveying Control System for Sugarcane Harvester Based on Machine VisionXiao Lai0Xiao Lang1School of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaThe mismatch between the conveying capacity of sugarcane harvesters and the feeding amount is the main cause of blockages in the conveying system. To address this issue, this paper proposes a control system that integrates machine vision technology with a programmable logic controller (PLC). First, the YOLOv8n segmentation algorithm is combined with depth data to detect the cane intake amount. Then, through interactive experiments, the relationship between roller speeds and feeding amount is explored, and PLC control rules are established. The experimental results show that the system has an average detection error of 5.69%, an overall response time of 2 s, and the blockage rate at the maximum feeding amount is reduced from 17.76% (without control) to 4.32% (with control).https://www.mdpi.com/2624-7402/7/6/191sugarcane harvesterfeeding amount detectionmachine visionconveying control system
spellingShingle Xiao Lai
Xiao Lang
Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
AgriEngineering
sugarcane harvester
feeding amount detection
machine vision
conveying control system
title Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
title_full Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
title_fullStr Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
title_full_unstemmed Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
title_short Design of Conveying Control System for Sugarcane Harvester Based on Machine Vision
title_sort design of conveying control system for sugarcane harvester based on machine vision
topic sugarcane harvester
feeding amount detection
machine vision
conveying control system
url https://www.mdpi.com/2624-7402/7/6/191
work_keys_str_mv AT xiaolai designofconveyingcontrolsystemforsugarcaneharvesterbasedonmachinevision
AT xiaolang designofconveyingcontrolsystemforsugarcaneharvesterbasedonmachinevision