Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics
This study seeks to elucidate the thermal effects of including TiB2 powder on the geometric evolution of FeCrV15 coating using a 3D simulation of the laser cladding process. The process entails applying a coating of FeCrV15 powder onto the EN48 substrate and incorporating TiB2 powder into the coati...
Saved in:
| Main Authors: | , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Institute of Technology and Education Galileo da Amazônia
2025-07-01
|
| Series: | ITEGAM-JETIA |
| Online Access: | http://itegam-jetia.org/journal/index.php/jetia/article/view/2338 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1850069985302413312 |
|---|---|
| author | Basiru Philip Aramide Tamba Jamiru Taoreed Adesola Adegbola Abimbola Patricia Idowun Popoola Mathew Olurotimi Adeoti Rotimi Sadiku Sisa Pityana |
| author_facet | Basiru Philip Aramide Tamba Jamiru Taoreed Adesola Adegbola Abimbola Patricia Idowun Popoola Mathew Olurotimi Adeoti Rotimi Sadiku Sisa Pityana |
| author_sort | Basiru Philip Aramide |
| collection | DOAJ |
| description |
This study seeks to elucidate the thermal effects of including TiB2 powder on the geometric evolution of FeCrV15 coating using a 3D simulation of the laser cladding process. The process entails applying a coating of FeCrV15 powder onto the EN48 substrate and incorporating TiB2 powder into the coating to evaluate the feasibility of IPG laser-applied coating layers. In order to modify the laser cladding process, the conservation equations of energy, momentum, and mass are linked via the temperature variable and resolved. Intricate hypotheses are employed in mathematical modeling to address the boundary conditions arising from the laser melting of several materials, thereby simplifying issues associated with varying material properties. Moving mesh is employed to ascertain the deformation of a free surface by utilizing the Arbitrary Lagrangian and Eulerian (ALE) methodology. The simulation disregards thermo-capillary forces and their influence on fluid dynamics within the liquefied pool to achieve process optimization. The developed procedure simulation also assesses the thermal dispersion associated with the procedure. The results provide approximate information regarding the influence of TiB2 on the development of clad geometry and the thermal gradient.
|
| format | Article |
| id | doaj-art-6ae6c53adeac45bb9ac5f1b12922fe85 |
| institution | DOAJ |
| issn | 2447-0228 |
| language | English |
| publishDate | 2025-07-01 |
| publisher | Institute of Technology and Education Galileo da Amazônia |
| record_format | Article |
| series | ITEGAM-JETIA |
| spelling | doaj-art-6ae6c53adeac45bb9ac5f1b12922fe852025-08-20T02:47:39ZengInstitute of Technology and Education Galileo da AmazôniaITEGAM-JETIA2447-02282025-07-01115410.5935/jetia.v11i54.2338Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL MultiphysicsBasiru Philip Aramide0Tamba Jamiru1Taoreed Adesola Adegbola2Abimbola Patricia Idowun Popoola3Mathew Olurotimi Adeoti4Rotimi Sadiku5Sisa Pityana6Department of Mechanical and Mechatronics Engineering, Tshwane University of Technology, Pretoria2South2AfricaDepartment of Mechanical and Mechatronics Engineering, Tshwane University of Technology, Pretoria2South2AfricaDepartment of Mechanical and Mechatronics Engineering, Tshwane University of Technology, Pretoria2South2AfricaDepartment2of2Chemical, Metallurgical2& Material2Engineering, Tshwane2University Technology, Pretoria, South2AfricaDepartment of Mechanical and Mechatronics Engineering, Tshwane University of Technology, Pretoria2South2AfricaDepartment2of2Chemical, Metallurgical2& Material2Engineering, Tshwane2University Technology, Pretoria, South2AfricaNational Laser Centre, Council for Scientific and Industrial Research, Pretoria This study seeks to elucidate the thermal effects of including TiB2 powder on the geometric evolution of FeCrV15 coating using a 3D simulation of the laser cladding process. The process entails applying a coating of FeCrV15 powder onto the EN48 substrate and incorporating TiB2 powder into the coating to evaluate the feasibility of IPG laser-applied coating layers. In order to modify the laser cladding process, the conservation equations of energy, momentum, and mass are linked via the temperature variable and resolved. Intricate hypotheses are employed in mathematical modeling to address the boundary conditions arising from the laser melting of several materials, thereby simplifying issues associated with varying material properties. Moving mesh is employed to ascertain the deformation of a free surface by utilizing the Arbitrary Lagrangian and Eulerian (ALE) methodology. The simulation disregards thermo-capillary forces and their influence on fluid dynamics within the liquefied pool to achieve process optimization. The developed procedure simulation also assesses the thermal dispersion associated with the procedure. The results provide approximate information regarding the influence of TiB2 on the development of clad geometry and the thermal gradient. http://itegam-jetia.org/journal/index.php/jetia/article/view/2338 |
| spellingShingle | Basiru Philip Aramide Tamba Jamiru Taoreed Adesola Adegbola Abimbola Patricia Idowun Popoola Mathew Olurotimi Adeoti Rotimi Sadiku Sisa Pityana Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics ITEGAM-JETIA |
| title | Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics |
| title_full | Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics |
| title_fullStr | Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics |
| title_full_unstemmed | Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics |
| title_short | Computational thermal analysis of FeCrV15+TiB2 coatings on EN48 baseplate by using the COMSOL Multiphysics |
| title_sort | computational thermal analysis of fecrv15 tib2 coatings on en48 baseplate by using the comsol multiphysics |
| url | http://itegam-jetia.org/journal/index.php/jetia/article/view/2338 |
| work_keys_str_mv | AT basiruphiliparamide computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT tambajamiru computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT taoreedadesolaadegbola computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT abimbolapatriciaidowunpopoola computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT mathewolurotimiadeoti computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT rotimisadiku computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics AT sisapityana computationalthermalanalysisoffecrv15tib2coatingsonen48baseplatebyusingthecomsolmultiphysics |