Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis
Titanium alloy is one of the most widely used materials in cutting-edge technology sectors such as aerospace. In this sector, a significant portion of the components are obtained through the machining process with tight tolerances. It is well known that machining has a considerable effect on surface...
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University of Belgrade - Faculty of Mechanical Engineering, Belgrade
2024-01-01
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| Series: | FME Transactions |
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| Online Access: | https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2024/1451-20922404616C.pdf |
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| author | Chtioui Anas Ouballouch Aissa Mouchtachi Ahmed |
| author_facet | Chtioui Anas Ouballouch Aissa Mouchtachi Ahmed |
| author_sort | Chtioui Anas |
| collection | DOAJ |
| description | Titanium alloy is one of the most widely used materials in cutting-edge technology sectors such as aerospace. In this sector, a significant portion of the components are obtained through the machining process with tight tolerances. It is well known that machining has a considerable effect on surface integrity, which in turn influences the fatigue life of these components. This work deals with numerical investigation into the impact of cutting parameters, namely, cutting speed, depth of cut, and rake angle, on cutting responses such as chip morphology, cutting forces, and residual stress. The cutting model is simulated using the Lagrangian approach through the finite element method. The Johnson-Cook-based model implemented in ABAQUS/Explicit is used to simulate the high-speed dry-cutting process of Titanium Ti-6Al-4V alloy as a 2D orthogonal cutting. This model is validated against experimental data reported in published literature. The main findings are presented and discussed. |
| format | Article |
| id | doaj-art-6a96c0fcc0394c7b9f94900a5fdb1930 |
| institution | OA Journals |
| issn | 1451-2092 2406-128X |
| language | English |
| publishDate | 2024-01-01 |
| publisher | University of Belgrade - Faculty of Mechanical Engineering, Belgrade |
| record_format | Article |
| series | FME Transactions |
| spelling | doaj-art-6a96c0fcc0394c7b9f94900a5fdb19302025-08-20T02:17:59ZengUniversity of Belgrade - Faculty of Mechanical Engineering, BelgradeFME Transactions1451-20922406-128X2024-01-0152461662710.5937/fme2404616C1451-20922404616CInvestigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysisChtioui Anas0Ouballouch Aissa1Mouchtachi Ahmed2ENSAM Hassan II University, ISPS2I Laboratory, Casablanca, MoroccoHassan II university, LMPGI Laboratory, Casablanca, MoroccoENSAM Hassan II University, ISPS2I Laboratory, Casablanca, MoroccoTitanium alloy is one of the most widely used materials in cutting-edge technology sectors such as aerospace. In this sector, a significant portion of the components are obtained through the machining process with tight tolerances. It is well known that machining has a considerable effect on surface integrity, which in turn influences the fatigue life of these components. This work deals with numerical investigation into the impact of cutting parameters, namely, cutting speed, depth of cut, and rake angle, on cutting responses such as chip morphology, cutting forces, and residual stress. The cutting model is simulated using the Lagrangian approach through the finite element method. The Johnson-Cook-based model implemented in ABAQUS/Explicit is used to simulate the high-speed dry-cutting process of Titanium Ti-6Al-4V alloy as a 2D orthogonal cutting. This model is validated against experimental data reported in published literature. The main findings are presented and discussed.https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2024/1451-20922404616C.pdfresidual stresschip morphologycutting forceshigh-speed machiningcutting parametersti-6al-4vsurface integrity |
| spellingShingle | Chtioui Anas Ouballouch Aissa Mouchtachi Ahmed Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis FME Transactions residual stress chip morphology cutting forces high-speed machining cutting parameters ti-6al-4v surface integrity |
| title | Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis |
| title_full | Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis |
| title_fullStr | Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis |
| title_full_unstemmed | Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis |
| title_short | Investigation of cutting responses during high-speed machining of Ti6Al4V alloy: Finite element analysis |
| title_sort | investigation of cutting responses during high speed machining of ti6al4v alloy finite element analysis |
| topic | residual stress chip morphology cutting forces high-speed machining cutting parameters ti-6al-4v surface integrity |
| url | https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2024/1451-20922404616C.pdf |
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