Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System

This study presents preliminary findings from an experimental campaign conducted on a pilot-scale green hydrogen production plant powered by a photovoltaic (PV) system. The integrated setup, implemented at the University “Mediterranea” of Reggio Calabria, includes renewable energy generation, hydrog...

Full description

Saved in:
Bibliographic Details
Main Authors: Lucio Bonaccorsi, Rosario Carbone, Fabio La Foresta, Concettina Marino, Antonino Nucara, Matilde Pietrafesa, Mario Versaci
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/15/3949
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849239682543517696
author Lucio Bonaccorsi
Rosario Carbone
Fabio La Foresta
Concettina Marino
Antonino Nucara
Matilde Pietrafesa
Mario Versaci
author_facet Lucio Bonaccorsi
Rosario Carbone
Fabio La Foresta
Concettina Marino
Antonino Nucara
Matilde Pietrafesa
Mario Versaci
author_sort Lucio Bonaccorsi
collection DOAJ
description This study presents preliminary findings from an experimental campaign conducted on a pilot-scale green hydrogen production plant powered by a photovoltaic (PV) system. The integrated setup, implemented at the University “Mediterranea” of Reggio Calabria, includes renewable energy generation, hydrogen production via electrolysis, on-site storage, and reconversion through fuel cells. The investigation assessed system performance under different configurations (on-grid and selective stand-alone modes), focusing on key operational phases such as inerting, purging, pressurization, hydrogen generation, and depressurization. Results indicate a strong linear correlation between the electrolyser’s power setpoint and the pressure rise rate, with a maximum gradient of 0.236 bar/min observed at 75% power input. The system demonstrated robust and stable operation, efficient control of shutdown sequences, and effective integration with PV input. These outcomes support the technical feasibility of small-scale hydrogen systems driven by renewables and offer valuable reference data for calibration models and future optimization strategies.
format Article
id doaj-art-69bd0e54f3314e5ea66431a6d89bd403
institution Kabale University
issn 1996-1073
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-69bd0e54f3314e5ea66431a6d89bd4032025-08-20T04:00:53ZengMDPI AGEnergies1996-10732025-07-011815394910.3390/en18153949Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic SystemLucio Bonaccorsi0Rosario Carbone1Fabio La Foresta2Concettina Marino3Antonino Nucara4Matilde Pietrafesa5Mario Versaci6Department of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Information Engineering, Infrastructures and Sustainable Energy, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyDepartment of Civil, Energetic, Environmental and Material Engineering, Mediterranea University of Reggio Calabria, Via Zehender, 89100 Reggio Calabria, ItalyThis study presents preliminary findings from an experimental campaign conducted on a pilot-scale green hydrogen production plant powered by a photovoltaic (PV) system. The integrated setup, implemented at the University “Mediterranea” of Reggio Calabria, includes renewable energy generation, hydrogen production via electrolysis, on-site storage, and reconversion through fuel cells. The investigation assessed system performance under different configurations (on-grid and selective stand-alone modes), focusing on key operational phases such as inerting, purging, pressurization, hydrogen generation, and depressurization. Results indicate a strong linear correlation between the electrolyser’s power setpoint and the pressure rise rate, with a maximum gradient of 0.236 bar/min observed at 75% power input. The system demonstrated robust and stable operation, efficient control of shutdown sequences, and effective integration with PV input. These outcomes support the technical feasibility of small-scale hydrogen systems driven by renewables and offer valuable reference data for calibration models and future optimization strategies.https://www.mdpi.com/1996-1073/18/15/3949green hydrogenelectrolysisphotovoltaic systemenergy storagefuel cell
spellingShingle Lucio Bonaccorsi
Rosario Carbone
Fabio La Foresta
Concettina Marino
Antonino Nucara
Matilde Pietrafesa
Mario Versaci
Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
Energies
green hydrogen
electrolysis
photovoltaic system
energy storage
fuel cell
title Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
title_full Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
title_fullStr Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
title_full_unstemmed Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
title_short Operational Analysis of a Pilot-Scale Plant for Hydrogen Production via an Electrolyser Powered by a Photovoltaic System
title_sort operational analysis of a pilot scale plant for hydrogen production via an electrolyser powered by a photovoltaic system
topic green hydrogen
electrolysis
photovoltaic system
energy storage
fuel cell
url https://www.mdpi.com/1996-1073/18/15/3949
work_keys_str_mv AT luciobonaccorsi operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT rosariocarbone operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT fabiolaforesta operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT concettinamarino operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT antoninonucara operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT matildepietrafesa operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem
AT marioversaci operationalanalysisofapilotscaleplantforhydrogenproductionviaanelectrolyserpoweredbyaphotovoltaicsystem