A multi-component diffusion multiple approach based synergistic regulation of γ' phase stability and mechanical properties in CoTiVNi-based superalloys

Enhanced fuel efficiency and engine performance have driven interest in Co-based superalloys reinforced by coherent γ′ dispersed in the matrix with low stacking fault energy (SFE). However, poor microstructure stability due to thermodynamically unstable γ′ phases limits their application. A (multi-c...

Full description

Saved in:
Bibliographic Details
Main Authors: J.J. Ruan, H.C. Sun, J.S. Yan, S. Yang, Y. Li, Z.W. Zhang, L.L. Zhu, H. Zhang, N. Ueshima, K. Oikawa, L. Jiang
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425013286
Tags: Add Tag
No Tags, Be the first to tag this record!
Description
Summary:Enhanced fuel efficiency and engine performance have driven interest in Co-based superalloys reinforced by coherent γ′ dispersed in the matrix with low stacking fault energy (SFE). However, poor microstructure stability due to thermodynamically unstable γ′ phases limits their application. A (multi-component diffusion multiple) MCDM approach was employed to efficiently explore composition-microstructure-property relationships of the novel Co–Ti–V–Ni alloys in the present work. Two alloy groups (A: high Ni, B: low Ni) with varying V/Ti ratios were designed, homogenized, and analyzed via EPMA, FE-SEM, in situ XRD, TEM, and mechanical testing. Results revealed that γ′ phase stability decreased with increasing Ni, contrasting prior studies where Ni improved γ′ stability in Al-containing systems. In situ XRD demonstrated temperature-dependent γ/γ′ lattice misfit, with Group A exhibiting higher misfits than Group B, and the lattice misfit decreased with rising V/Ti ratio. Alloy 4# showed anomalous strength increase at 750 °C, attributed to dislocation cross-slip. The deformation mechanisms of the alloy exhibit a temperature-dependent evolution: at room temperature, the matrix primarily undergoes deformation through SFs, Lomer-Cottrell locks (LCs), and HCP phase formation. As the temperature increases to 750 °C, deformation twins progressively dominate in the matrix. However, upon further heating to 800 °C, the deformation behavior reverts to a combination of SFs and LC locks as the primary mechanisms. SFE calculations indicated a high-temperature chemical segregation-assisted SF formation. This work highlights the efficiency of MCDM in alloy design and underscores the prominent roles of V in optimizing Co-based superalloys, providing insights for future development of thermally stable, high-performance materials.
ISSN:2238-7854