Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process
<em>The cover lower dies constitute a vital component of the ejector compaction tool system employed in the powder metallurgy process for sealface production. However, a failure occurred in the compaction process, leading to the deformation of the component after the production of more than el...
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| Format: | Article |
| Language: | English |
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Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas
2024-06-01
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| Series: | Metal: Jurnal Sistem Mekanik dan Termal |
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| Online Access: | https://metal.ft.unand.ac.id/index.php/metal/article/view/273 |
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| author | Riona Ihsan Media Otto Purnawarman Hanif Azis Budiarto Daffa Caesario |
| author_facet | Riona Ihsan Media Otto Purnawarman Hanif Azis Budiarto Daffa Caesario |
| author_sort | Riona Ihsan Media |
| collection | DOAJ |
| description | <em>The cover lower dies constitute a vital component of the ejector compaction tool system employed in the powder metallurgy process for sealface production. However, a failure occurred in the compaction process, leading to the deformation of the component after the production of more than eleven sealfaces. This study investigates the ejector compaction tool system, with a specific focus on the cover lower dies, aiming to optimize the tool's construction. Employing the Pahl & Beitz design methodology, the research encompasses discussions with previous researchers, observation of existing tools, disassembly of current tools, and simulation analysis. Emphasizing static analysis to assess stress, deflection, and safety factor values, the research aims for a safety factor exceeding 2.00 in the redesigned cover lower dies. The optimal solution involves changing the material to AISI D2 with a hardness of 62 HRC, modifying the cover lower dies thickness by 13mm, and increasing springs and retained pins from 2 to 4 pieces. Consequently, the redesigned ejector compaction tool system is deemed operationally safe, signifying a successful improvement in its construction for enhanced reliability and performance.</em> |
| format | Article |
| id | doaj-art-692284f17286458c83ee3e9e6b59f674 |
| institution | Kabale University |
| issn | 2598-1137 2597-4483 |
| language | English |
| publishDate | 2024-06-01 |
| publisher | Department of Mechanical Engineering, Faculty of Engineering, Universitas Andalas |
| record_format | Article |
| series | Metal: Jurnal Sistem Mekanik dan Termal |
| spelling | doaj-art-692284f17286458c83ee3e9e6b59f6742025-02-01T10:20:38ZengDepartment of Mechanical Engineering, Faculty of Engineering, Universitas AndalasMetal: Jurnal Sistem Mekanik dan Termal2598-11372597-44832024-06-0181253810.25077/metal.8.1.25-38.2024146Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy ProcessRiona Ihsan Media0Otto Purnawarman1Hanif Azis Budiarto2Daffa Caesario3Politeknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur Bandung<em>The cover lower dies constitute a vital component of the ejector compaction tool system employed in the powder metallurgy process for sealface production. However, a failure occurred in the compaction process, leading to the deformation of the component after the production of more than eleven sealfaces. This study investigates the ejector compaction tool system, with a specific focus on the cover lower dies, aiming to optimize the tool's construction. Employing the Pahl & Beitz design methodology, the research encompasses discussions with previous researchers, observation of existing tools, disassembly of current tools, and simulation analysis. Emphasizing static analysis to assess stress, deflection, and safety factor values, the research aims for a safety factor exceeding 2.00 in the redesigned cover lower dies. The optimal solution involves changing the material to AISI D2 with a hardness of 62 HRC, modifying the cover lower dies thickness by 13mm, and increasing springs and retained pins from 2 to 4 pieces. Consequently, the redesigned ejector compaction tool system is deemed operationally safe, signifying a successful improvement in its construction for enhanced reliability and performance.</em>https://metal.ft.unand.ac.id/index.php/metal/article/view/273powder metallurgycompactionejector systemcover lower dies |
| spellingShingle | Riona Ihsan Media Otto Purnawarman Hanif Azis Budiarto Daffa Caesario Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process Metal: Jurnal Sistem Mekanik dan Termal powder metallurgy compaction ejector system cover lower dies |
| title | Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process |
| title_full | Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process |
| title_fullStr | Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process |
| title_full_unstemmed | Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process |
| title_short | Redesign of Cover Lower Dies on Compaction Tool in Sealface Manufacturing Based on Powder Metallurgy Process |
| title_sort | redesign of cover lower dies on compaction tool in sealface manufacturing based on powder metallurgy process |
| topic | powder metallurgy compaction ejector system cover lower dies |
| url | https://metal.ft.unand.ac.id/index.php/metal/article/view/273 |
| work_keys_str_mv | AT rionaihsanmedia redesignofcoverlowerdiesoncompactiontoolinsealfacemanufacturingbasedonpowdermetallurgyprocess AT ottopurnawarman redesignofcoverlowerdiesoncompactiontoolinsealfacemanufacturingbasedonpowdermetallurgyprocess AT hanifazisbudiarto redesignofcoverlowerdiesoncompactiontoolinsealfacemanufacturingbasedonpowdermetallurgyprocess AT daffacaesario redesignofcoverlowerdiesoncompactiontoolinsealfacemanufacturingbasedonpowdermetallurgyprocess |