Computational Design of an Energy-Efficient Small Axial-Flow Fan Using Staggered Blades with Winglets

The present study introduces a conceptual design of a small axial-flow fan. Both individual and combined effects of blade stagger angle and winglet on the performance of the fan design are investigated in design and off-design operating conditions using a computational flow methodology. A stepwise s...

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Bibliographic Details
Main Authors: Mustafa Tutar, Janset Betul Cam
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:International Journal of Turbomachinery, Propulsion and Power
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Online Access:https://www.mdpi.com/2504-186X/10/1/1
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Summary:The present study introduces a conceptual design of a small axial-flow fan. Both individual and combined effects of blade stagger angle and winglet on the performance of the fan design are investigated in design and off-design operating conditions using a computational flow methodology. A stepwise solution, in which a proper stagger angle adjustment of a specifically generated blade profile is followed by appending a winglet at the tip of the blade with consideration of different geometrical parameters, is proposed to improve the performance characteristics of the fan. The initial model comparison analysis demonstrates that a three-dimensional, Reynolds-averaged Navier–Stokes (RANS) equation-based renormalization group (RNG) <i>k</i>–<i>ε</i> turbulence modeling approach coupled with the multiple reference frame (MRF) technique which adapts multi-block topology generation meshing method successfully resolves the rotating flow around the fan. The results suggest that the use of a proper stagger angle with the winglet considerably increases the fan performance and the fan attains the best total efficiency with an additional stagger angle of +10° and a winglet, which has a curvature radius of 6.77 mm and a twist angle of −7° for the investigated dimensioning range. The present study also underlines the effectiveness of passive flow control mechanisms of the stagger angle and winglets for energy-efficient axial-flow fans.
ISSN:2504-186X