Simultaneous strength optimization and recrystallization prevention in induction-heating-assisted laser additively manufactured Ni-based superalloys

Induction heating favors crack inhibition for laser additive manufacturing of Ni-based superalloys but may negatively influence columnar grain growth and mechanical properties. Here, by induction heating at a proper temperature during laser additive manufacturing, superalloys with a directionally so...

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Main Authors: Yizhou Zhao, Zhaowei Wang, Lin Shi, Shubo Gao, Dan Qian, Kai Chen, Yao Li, Wolfgang Pantleon
Format: Article
Language:English
Published: Taylor & Francis Group 2025-06-01
Series:Materials Research Letters
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Online Access:https://www.tandfonline.com/doi/10.1080/21663831.2025.2491566
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Summary:Induction heating favors crack inhibition for laser additive manufacturing of Ni-based superalloys but may negatively influence columnar grain growth and mechanical properties. Here, by induction heating at a proper temperature during laser additive manufacturing, superalloys with a directionally solidified grain structure are obtained. Optimized γ′-precipitate size grants them higher microhardness than their counterparts either cast or additively manufactured without concurrent induction heating. Furthermore, lowered built-in dislocation density reduces the driving force for recrystallization. The combination of a maintained columnar grain structure, an increased microhardness, and a decreased risk of recrystallization offers a valuable pathway for advancing additive manufacturing of superalloys.
ISSN:2166-3831