Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods

The quality and extraction rate of oil shale is a significant challenge in the oil shale processing field. In this article, the effects of heating rate and grain size as fundamental parameters in oil shale production from the QaliKuh reservoir in Iran on the quantity and quality of produced oil shal...

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Main Authors: Hassan Naderi, Ali Shekarifard, Jaber Taheri shakib
Format: Article
Language:English
Published: Reaserch Institute of Petroleum Industry 2024-02-01
Series:Journal of Petroleum Science and Technology
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Online Access:https://jpst.ripi.ir/article_1426_74c18d91198d9847b622d5d32220831c.pdf
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author Hassan Naderi
Ali Shekarifard
Jaber Taheri shakib
author_facet Hassan Naderi
Ali Shekarifard
Jaber Taheri shakib
author_sort Hassan Naderi
collection DOAJ
description The quality and extraction rate of oil shale is a significant challenge in the oil shale processing field. In this article, the effects of heating rate and grain size as fundamental parameters in oil shale production from the QaliKuh reservoir in Iran on the quantity and quality of produced oil shale are explored as other sources. Fisher’s developed microwaves at 2450 kHz were used to heat several oil shale samples at power levels of 650, 900, and 1200 watts up to coking temperature (700 °C). It was observed that the amount of oil produced increased from 5.2% to 5.9%, then it reduced to 5% weight of the sample as the microwave heating rate increased; however, the quality of the oil (asphaltene reduced from 25% to 19%, sulfur content reduced from 16% to 7%, and carbon percentage increased from 67% to 78%,) improved. In contrast, conventional oil shale pyrolysis showed that the quality of the oil improved with an increase in the heating rate (asphaltene reduced from 31% to 28 %,  sulfur content reduced from 19% to 13%, and carbon percentage near to constant), while the amount of produced oil diminished from 4.7% to 4.3% weight of the sample. The grain size of the shale was divided into three ranges: 7-12 mm, 7-4 mm, and less than 4 mm. In the case of microwave heating, the amount of produced oil increased with the grain size reduction (from 5.9% to 6.8% weight of the sample). Still, the quality fluctuated (asphaltene reduced from 20% to 18 % then increased to 22%,  sulfur content reduced from 12% to 10% then increased to 15%, carbon content increased from 75% to 80% then reduced to 69%, Aliphatic component increased from 38% to 40.5% then reduced to 34%, also aromatic index reduced from 0.28% to 0.26% then increased to 0.31%). These results suggest that there is potential for further research to optimize the grain size for oil shale production. With the conventional heating techniques, the quality of the produced oil improved but can also fluctuate with decreases in grain size (from 4.7% to 5.4% then 5.1%). Also, the quality fluctuated (asphaltene reduced from 31% to 30 % then increased to 33%,  sulfur content reduced from 19% to 17% then increased to 20%, carbon content increased from 62% to 71% then reduced to 64%, Aliphatic component increased from 28% to 30% then reduced to 25%, also aromatic index reduced from 0.29%, to 0.42% then increased to 0.36%). It was found that microwave pyrolysis yielded more oil produced than the conventional method and improved the quality of the oil. An optimal particle size and heating rate can be established based on the results, sparking interest in further research to explore these possibilities.
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spelling doaj-art-6868eb2538b544cfb5ddf7ce720cf2242025-08-20T01:53:30ZengReaserch Institute of Petroleum IndustryJournal of Petroleum Science and Technology2251-659X2645-33122024-02-01141718410.22078/jpst.2024.5375.19281426Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating MethodsHassan Naderi0Ali Shekarifard1Jaber Taheri shakib2Petroleum Department, Kish International Campus, University of Tehran, IranInstitute of Petroleum Engineering (IPE), College of Engineering, University of Tehran, Tehran, IranResearch Institute of Petroleum Industry (RIPI), Upstream Section, Tehran, IranThe quality and extraction rate of oil shale is a significant challenge in the oil shale processing field. In this article, the effects of heating rate and grain size as fundamental parameters in oil shale production from the QaliKuh reservoir in Iran on the quantity and quality of produced oil shale are explored as other sources. Fisher’s developed microwaves at 2450 kHz were used to heat several oil shale samples at power levels of 650, 900, and 1200 watts up to coking temperature (700 °C). It was observed that the amount of oil produced increased from 5.2% to 5.9%, then it reduced to 5% weight of the sample as the microwave heating rate increased; however, the quality of the oil (asphaltene reduced from 25% to 19%, sulfur content reduced from 16% to 7%, and carbon percentage increased from 67% to 78%,) improved. In contrast, conventional oil shale pyrolysis showed that the quality of the oil improved with an increase in the heating rate (asphaltene reduced from 31% to 28 %,  sulfur content reduced from 19% to 13%, and carbon percentage near to constant), while the amount of produced oil diminished from 4.7% to 4.3% weight of the sample. The grain size of the shale was divided into three ranges: 7-12 mm, 7-4 mm, and less than 4 mm. In the case of microwave heating, the amount of produced oil increased with the grain size reduction (from 5.9% to 6.8% weight of the sample). Still, the quality fluctuated (asphaltene reduced from 20% to 18 % then increased to 22%,  sulfur content reduced from 12% to 10% then increased to 15%, carbon content increased from 75% to 80% then reduced to 69%, Aliphatic component increased from 38% to 40.5% then reduced to 34%, also aromatic index reduced from 0.28% to 0.26% then increased to 0.31%). These results suggest that there is potential for further research to optimize the grain size for oil shale production. With the conventional heating techniques, the quality of the produced oil improved but can also fluctuate with decreases in grain size (from 4.7% to 5.4% then 5.1%). Also, the quality fluctuated (asphaltene reduced from 31% to 30 % then increased to 33%,  sulfur content reduced from 19% to 17% then increased to 20%, carbon content increased from 62% to 71% then reduced to 64%, Aliphatic component increased from 28% to 30% then reduced to 25%, also aromatic index reduced from 0.29%, to 0.42% then increased to 0.36%). It was found that microwave pyrolysis yielded more oil produced than the conventional method and improved the quality of the oil. An optimal particle size and heating rate can be established based on the results, sparking interest in further research to explore these possibilities.https://jpst.ripi.ir/article_1426_74c18d91198d9847b622d5d32220831c.pdfoil shalemicrowavepyrolysisshale oilupgradingqalikuh
spellingShingle Hassan Naderi
Ali Shekarifard
Jaber Taheri shakib
Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
Journal of Petroleum Science and Technology
oil shale
microwave
pyrolysis
shale oil
upgrading
qalikuh
title Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
title_full Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
title_fullStr Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
title_full_unstemmed Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
title_short Investigating the Effects of Heating Rate and Granulation on Extracted Oil-Shale using Microwaves and Conventional Heating Methods
title_sort investigating the effects of heating rate and granulation on extracted oil shale using microwaves and conventional heating methods
topic oil shale
microwave
pyrolysis
shale oil
upgrading
qalikuh
url https://jpst.ripi.ir/article_1426_74c18d91198d9847b622d5d32220831c.pdf
work_keys_str_mv AT hassannaderi investigatingtheeffectsofheatingrateandgranulationonextractedoilshaleusingmicrowavesandconventionalheatingmethods
AT alishekarifard investigatingtheeffectsofheatingrateandgranulationonextractedoilshaleusingmicrowavesandconventionalheatingmethods
AT jabertaherishakib investigatingtheeffectsofheatingrateandgranulationonextractedoilshaleusingmicrowavesandconventionalheatingmethods