A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators

Turbine generators are essential for power generation, but the presence of shaft voltages and currents poses significant challenges to their reliability, efficiency, and operational lifespan. These phenomena, arising from electromagnetic induction, poor shaft grounding, rotor excitation systems, and...

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Main Authors: Katudi Oupa Mailula, Akshay K. Saha
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/8/2067
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author Katudi Oupa Mailula
Akshay K. Saha
author_facet Katudi Oupa Mailula
Akshay K. Saha
author_sort Katudi Oupa Mailula
collection DOAJ
description Turbine generators are essential for power generation, but the presence of shaft voltages and currents poses significant challenges to their reliability, efficiency, and operational lifespan. These phenomena, arising from electromagnetic induction, poor shaft grounding, rotor excitation systems, and varying operational conditions, can lead to severe damage to bearings and rotors, resulting in costly downtime and maintenance. This study reviews the mechanisms behind shaft voltage and current generation, their impact on turbine generators, and the effectiveness of various mitigation strategies, including shaft earthing brushes, bearing insulation, and advanced health monitoring systems. Furthermore, it explores emerging techniques for measuring and diagnosing shaft voltage and current, as well as advancements in predictive maintenance and condition monitoring. This study further explores the integration of artificial intelligence and machine learning in predictive maintenance, leveraging real-time condition monitoring and fault diagnostics. By analyzing existing and emerging mitigation strategies, this study provides a comprehensive evaluation of solutions aimed at minimizing these electrical effects. The findings underscore the importance of proactive management strategies to enhance generator reliability, optimize maintenance practices, and improve overall power system stability. This research serves as a foundation for future advancements in shaft voltage mitigation, contributing to the long-term sustainability of power generation infrastructure.
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spelling doaj-art-67f9be05a2ce42f58aa9db412f67d4ef2025-08-20T02:17:20ZengMDPI AGEnergies1996-10732025-04-01188206710.3390/en18082067A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large TurbogeneratorsKatudi Oupa Mailula0Akshay K. Saha1Discipline of Electrical, Electronic and Computer Engineering, University of KwaZulu-Natal, Durban 4041, South AfricaDiscipline of Electrical, Electronic and Computer Engineering, University of KwaZulu-Natal, Durban 4041, South AfricaTurbine generators are essential for power generation, but the presence of shaft voltages and currents poses significant challenges to their reliability, efficiency, and operational lifespan. These phenomena, arising from electromagnetic induction, poor shaft grounding, rotor excitation systems, and varying operational conditions, can lead to severe damage to bearings and rotors, resulting in costly downtime and maintenance. This study reviews the mechanisms behind shaft voltage and current generation, their impact on turbine generators, and the effectiveness of various mitigation strategies, including shaft earthing brushes, bearing insulation, and advanced health monitoring systems. Furthermore, it explores emerging techniques for measuring and diagnosing shaft voltage and current, as well as advancements in predictive maintenance and condition monitoring. This study further explores the integration of artificial intelligence and machine learning in predictive maintenance, leveraging real-time condition monitoring and fault diagnostics. By analyzing existing and emerging mitigation strategies, this study provides a comprehensive evaluation of solutions aimed at minimizing these electrical effects. The findings underscore the importance of proactive management strategies to enhance generator reliability, optimize maintenance practices, and improve overall power system stability. This research serves as a foundation for future advancements in shaft voltage mitigation, contributing to the long-term sustainability of power generation infrastructure.https://www.mdpi.com/1996-1073/18/8/2067bearing currentcirculating currentcondition monitoringcommon-mode voltagefault detectionmachine learning
spellingShingle Katudi Oupa Mailula
Akshay K. Saha
A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
Energies
bearing current
circulating current
condition monitoring
common-mode voltage
fault detection
machine learning
title A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
title_full A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
title_fullStr A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
title_full_unstemmed A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
title_short A Comprehensive Review of Shaft Voltages and Bearing Currents, Measurements and Monitoring Systems in Large Turbogenerators
title_sort comprehensive review of shaft voltages and bearing currents measurements and monitoring systems in large turbogenerators
topic bearing current
circulating current
condition monitoring
common-mode voltage
fault detection
machine learning
url https://www.mdpi.com/1996-1073/18/8/2067
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