Assessment of minnealloy fabrication via three routes

Transformer cores exhibiting higher operating power and improved efficiency are of great interest to electrical utilities, industry, and the de-carbonization effort. Minnealloy, α″-Fe16(C,N)2, a martensite made only of iron, nitrogen, and carbon, has shown the largest saturation magnetization of any...

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Main Authors: William Echtenkamp, Andrew S. Padgett, Sean R. Bishop, Philippe F. Weck, Tyra C. Douglas, C. J. Pearce, Daniel R. Lowry, Landon F. Schnebly, Jian-Ping Wang
Format: Article
Language:English
Published: AIP Publishing LLC 2025-03-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/9.0000910
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author William Echtenkamp
Andrew S. Padgett
Sean R. Bishop
Philippe F. Weck
Tyra C. Douglas
C. J. Pearce
Daniel R. Lowry
Landon F. Schnebly
Jian-Ping Wang
author_facet William Echtenkamp
Andrew S. Padgett
Sean R. Bishop
Philippe F. Weck
Tyra C. Douglas
C. J. Pearce
Daniel R. Lowry
Landon F. Schnebly
Jian-Ping Wang
author_sort William Echtenkamp
collection DOAJ
description Transformer cores exhibiting higher operating power and improved efficiency are of great interest to electrical utilities, industry, and the de-carbonization effort. Minnealloy, α″-Fe16(C,N)2, a martensite made only of iron, nitrogen, and carbon, has shown the largest saturation magnetization of any soft ferromagnet, 250 emu/g, and tunable magnetocrystalline anisotropy. Given this represents a significant increase in power transferred per cycle compared to legacy transformer core materials, we investigate three novel, industrially scalable routes for fabricating Minnealloy. The martensite phase content is investigated for each route. Vibrating sample magnetometry is used to investigate the change in saturation magnetization and coercivity with respect to the relative content of the desired phase and other iron, iron-nitride, and iron oxide phase impurities. The relationship between structure and magnetic properties of bulk α″-Fe16(C,N)2 is investigated using LDA, PBE, and PBEsol exchange-correlation functionals within the frameworks of Hubbard-corrected density functional theory (DFT+U).
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spelling doaj-art-665a6dfb5fce4fdc8ad746f048bdaef92025-08-20T01:55:49ZengAIP Publishing LLCAIP Advances2158-32262025-03-01153035008035008-610.1063/9.0000910Assessment of minnealloy fabrication via three routesWilliam Echtenkamp0Andrew S. Padgett1Sean R. Bishop2Philippe F. Weck3Tyra C. Douglas4C. J. Pearce5Daniel R. Lowry6Landon F. Schnebly7Jian-Ping Wang8University of Minnesota, Minneapolis, Minnesota 55455, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USASandia National Laboratories, Albuquerque, New Mexico 87185, USAUniversity of Minnesota, Minneapolis, Minnesota 55455, USATransformer cores exhibiting higher operating power and improved efficiency are of great interest to electrical utilities, industry, and the de-carbonization effort. Minnealloy, α″-Fe16(C,N)2, a martensite made only of iron, nitrogen, and carbon, has shown the largest saturation magnetization of any soft ferromagnet, 250 emu/g, and tunable magnetocrystalline anisotropy. Given this represents a significant increase in power transferred per cycle compared to legacy transformer core materials, we investigate three novel, industrially scalable routes for fabricating Minnealloy. The martensite phase content is investigated for each route. Vibrating sample magnetometry is used to investigate the change in saturation magnetization and coercivity with respect to the relative content of the desired phase and other iron, iron-nitride, and iron oxide phase impurities. The relationship between structure and magnetic properties of bulk α″-Fe16(C,N)2 is investigated using LDA, PBE, and PBEsol exchange-correlation functionals within the frameworks of Hubbard-corrected density functional theory (DFT+U).http://dx.doi.org/10.1063/9.0000910
spellingShingle William Echtenkamp
Andrew S. Padgett
Sean R. Bishop
Philippe F. Weck
Tyra C. Douglas
C. J. Pearce
Daniel R. Lowry
Landon F. Schnebly
Jian-Ping Wang
Assessment of minnealloy fabrication via three routes
AIP Advances
title Assessment of minnealloy fabrication via three routes
title_full Assessment of minnealloy fabrication via three routes
title_fullStr Assessment of minnealloy fabrication via three routes
title_full_unstemmed Assessment of minnealloy fabrication via three routes
title_short Assessment of minnealloy fabrication via three routes
title_sort assessment of minnealloy fabrication via three routes
url http://dx.doi.org/10.1063/9.0000910
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