Study on Power Cycling Lifetime of Automotive IGBT Devices

In order to investigate the power cycling failure mechanisms of bonding wires in automotive power modules, experiments were carried out based on electro-thermal FEM simulation, considering junction temperature variation (Δ<italic>T</italic><sub>j</sub>),bond wires current (&l...

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Main Authors: Wangjun ZHOU, Jinhui LU, Haihui LUO, Xiang TANG, Chao FANG, Haotao KE, Yongdian PENG
Format: Article
Language:zho
Published: Editorial Department of Electric Drive for Locomotives 2021-09-01
Series:机车电传动
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Online Access:http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.05.029
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author Wangjun ZHOU
Jinhui LU
Haihui LUO
Xiang TANG
Chao FANG
Haotao KE
Yongdian PENG
author_facet Wangjun ZHOU
Jinhui LU
Haihui LUO
Xiang TANG
Chao FANG
Haotao KE
Yongdian PENG
author_sort Wangjun ZHOU
collection DOAJ
description In order to investigate the power cycling failure mechanisms of bonding wires in automotive power modules, experiments were carried out based on electro-thermal FEM simulation, considering junction temperature variation (Δ<italic>T</italic><sub>j</sub>),bond wires current (<italic>I</italic><sub>C</sub>), and medium temperature (<italic>T</italic><sub>m</sub>) as acceleration factors. Comparing with traditional power cycling test using large amount of samples, single bond wire were tested in this work, which greatly reduced the number of samples needed. The lift-off of bond wires were monitored through the variation of IGBT's <italic>V</italic><sub>CE(sat)</sub> value. The lifetime of power cycling test was extracted by using lifetime model and Weibull distribution.It can reduce the cost and period of experiments to 80% by using the new power cycling statistical method in this paper.
format Article
id doaj-art-65ffa061843945f09b27b0ce5becc3cf
institution DOAJ
issn 1000-128X
language zho
publishDate 2021-09-01
publisher Editorial Department of Electric Drive for Locomotives
record_format Article
series 机车电传动
spelling doaj-art-65ffa061843945f09b27b0ce5becc3cf2025-08-20T03:09:15ZzhoEditorial Department of Electric Drive for Locomotives机车电传动1000-128X2021-09-0118318820898737Study on Power Cycling Lifetime of Automotive IGBT DevicesWangjun ZHOUJinhui LUHaihui LUOXiang TANGChao FANGHaotao KEYongdian PENGIn order to investigate the power cycling failure mechanisms of bonding wires in automotive power modules, experiments were carried out based on electro-thermal FEM simulation, considering junction temperature variation (Δ<italic>T</italic><sub>j</sub>),bond wires current (<italic>I</italic><sub>C</sub>), and medium temperature (<italic>T</italic><sub>m</sub>) as acceleration factors. Comparing with traditional power cycling test using large amount of samples, single bond wire were tested in this work, which greatly reduced the number of samples needed. The lift-off of bond wires were monitored through the variation of IGBT's <italic>V</italic><sub>CE(sat)</sub> value. The lifetime of power cycling test was extracted by using lifetime model and Weibull distribution.It can reduce the cost and period of experiments to 80% by using the new power cycling statistical method in this paper.http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.05.029automotive IGBTdegradation mechanismwire bondingsingle bonding wire samplespower cycling lifetimesimulation
spellingShingle Wangjun ZHOU
Jinhui LU
Haihui LUO
Xiang TANG
Chao FANG
Haotao KE
Yongdian PENG
Study on Power Cycling Lifetime of Automotive IGBT Devices
机车电传动
automotive IGBT
degradation mechanism
wire bonding
single bonding wire samples
power cycling lifetime
simulation
title Study on Power Cycling Lifetime of Automotive IGBT Devices
title_full Study on Power Cycling Lifetime of Automotive IGBT Devices
title_fullStr Study on Power Cycling Lifetime of Automotive IGBT Devices
title_full_unstemmed Study on Power Cycling Lifetime of Automotive IGBT Devices
title_short Study on Power Cycling Lifetime of Automotive IGBT Devices
title_sort study on power cycling lifetime of automotive igbt devices
topic automotive IGBT
degradation mechanism
wire bonding
single bonding wire samples
power cycling lifetime
simulation
url http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.05.029
work_keys_str_mv AT wangjunzhou studyonpowercyclinglifetimeofautomotiveigbtdevices
AT jinhuilu studyonpowercyclinglifetimeofautomotiveigbtdevices
AT haihuiluo studyonpowercyclinglifetimeofautomotiveigbtdevices
AT xiangtang studyonpowercyclinglifetimeofautomotiveigbtdevices
AT chaofang studyonpowercyclinglifetimeofautomotiveigbtdevices
AT haotaoke studyonpowercyclinglifetimeofautomotiveigbtdevices
AT yongdianpeng studyonpowercyclinglifetimeofautomotiveigbtdevices