Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization

This study explores enhancements in CO<sub>2</sub> capture and release using monoethanolamine (MEA) combined with iron oxide nanoarticles (IONPs) in a 10 kg per day pilot CO<sub>2</sub> capture plant. Previous studies highlighted the potential of nanoparticle additives to imp...

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Main Authors: Sriniwasa Prabhu, Govindaradjane Soupramaniane, Raman Saravanane
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:C
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Online Access:https://www.mdpi.com/2311-5629/11/2/29
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author Sriniwasa Prabhu
Govindaradjane Soupramaniane
Raman Saravanane
author_facet Sriniwasa Prabhu
Govindaradjane Soupramaniane
Raman Saravanane
author_sort Sriniwasa Prabhu
collection DOAJ
description This study explores enhancements in CO<sub>2</sub> capture and release using monoethanolamine (MEA) combined with iron oxide nanoarticles (IONPs) in a 10 kg per day pilot CO<sub>2</sub> capture plant. Previous studies highlighted the potential of nanoparticle additives to improve CO<sub>2</sub> capture via modeling and batch experiments; however, robust experimental evidence at the pilot scale is necessary for commercialization. This pilot plant employed a thermal swing process using synthetic CO<sub>2</sub>–flue gas mixtures, conditioning systems, and Programmable Logic Controller (PLC)-based controls for heating, operation, and data acquisition. IONPs, synthesized through chemical precipitation and characterized by XRD and HR-SEM, were integrated into MEA at concentrations of 0.0001% <i>w</i>/<i>v</i> (1 ppm), 0.001% <i>w</i>/<i>v</i> (10 ppm), and 0.002% <i>w</i>/<i>v</i> (20 ppm). Their electromagnetic properties enhanced mass transfer during absorption and significantly reduced heat demand during stripper desorption. Higher concentrations of IONPs decreased desorption temperatures by up to 7 °C, resulting in estimated energy savings of approximately 10–15%, while achieving CO<sub>2</sub> loading rates up to 0.34 mol CO<sub>2</sub>/mol MEA. Structural stability of the IONPs was confirmed via XRD and HR-SEM analyses following extended thermal cycling. Utilizing a common solvent and abundant catalyst, these demonstrated improvements underscore the practical scalability and commercial viability of MEA-based CO<sub>2</sub> capture catalyzed by IONPs, particularly suitable for deployment in large-scale CO<sub>2</sub> capture systems in high-CO<sub>2</sub>-emitting industries.
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spelling doaj-art-65e971ac0a7b4f849f925971cc9b31aa2025-08-20T02:24:37ZengMDPI AGC2311-56292025-04-011122910.3390/c11020029Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for CommercializationSriniwasa Prabhu0Govindaradjane Soupramaniane1Raman Saravanane2Department of Civil Engineering, Puducherry Technological University, Puducherry 605014, IndiaDepartment of Civil Engineering, Puducherry Technological University, Puducherry 605014, IndiaDepartment of Civil Engineering, Puducherry Technological University, Puducherry 605014, IndiaThis study explores enhancements in CO<sub>2</sub> capture and release using monoethanolamine (MEA) combined with iron oxide nanoarticles (IONPs) in a 10 kg per day pilot CO<sub>2</sub> capture plant. Previous studies highlighted the potential of nanoparticle additives to improve CO<sub>2</sub> capture via modeling and batch experiments; however, robust experimental evidence at the pilot scale is necessary for commercialization. This pilot plant employed a thermal swing process using synthetic CO<sub>2</sub>–flue gas mixtures, conditioning systems, and Programmable Logic Controller (PLC)-based controls for heating, operation, and data acquisition. IONPs, synthesized through chemical precipitation and characterized by XRD and HR-SEM, were integrated into MEA at concentrations of 0.0001% <i>w</i>/<i>v</i> (1 ppm), 0.001% <i>w</i>/<i>v</i> (10 ppm), and 0.002% <i>w</i>/<i>v</i> (20 ppm). Their electromagnetic properties enhanced mass transfer during absorption and significantly reduced heat demand during stripper desorption. Higher concentrations of IONPs decreased desorption temperatures by up to 7 °C, resulting in estimated energy savings of approximately 10–15%, while achieving CO<sub>2</sub> loading rates up to 0.34 mol CO<sub>2</sub>/mol MEA. Structural stability of the IONPs was confirmed via XRD and HR-SEM analyses following extended thermal cycling. Utilizing a common solvent and abundant catalyst, these demonstrated improvements underscore the practical scalability and commercial viability of MEA-based CO<sub>2</sub> capture catalyzed by IONPs, particularly suitable for deployment in large-scale CO<sub>2</sub> capture systems in high-CO<sub>2</sub>-emitting industries.https://www.mdpi.com/2311-5629/11/2/29iron oxide nanoparticlesCO<sub>2</sub> capturemonoethanolaminepilot CO<sub>2</sub> capture plantXRDHR-SEM
spellingShingle Sriniwasa Prabhu
Govindaradjane Soupramaniane
Raman Saravanane
Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
C
iron oxide nanoparticles
CO<sub>2</sub> capture
monoethanolamine
pilot CO<sub>2</sub> capture plant
XRD
HR-SEM
title Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
title_full Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
title_fullStr Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
title_full_unstemmed Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
title_short Experimental Investigation of Use of Monoethanolamine with Iron Oxide Nanoparticles in a 10 kg per Day Pilot CO<sub>2</sub> Capture Plant: Implications for Commercialization
title_sort experimental investigation of use of monoethanolamine with iron oxide nanoparticles in a 10 kg per day pilot co sub 2 sub capture plant implications for commercialization
topic iron oxide nanoparticles
CO<sub>2</sub> capture
monoethanolamine
pilot CO<sub>2</sub> capture plant
XRD
HR-SEM
url https://www.mdpi.com/2311-5629/11/2/29
work_keys_str_mv AT sriniwasaprabhu experimentalinvestigationofuseofmonoethanolaminewithironoxidenanoparticlesina10kgperdaypilotcosub2subcaptureplantimplicationsforcommercialization
AT govindaradjanesoupramaniane experimentalinvestigationofuseofmonoethanolaminewithironoxidenanoparticlesina10kgperdaypilotcosub2subcaptureplantimplicationsforcommercialization
AT ramansaravanane experimentalinvestigationofuseofmonoethanolaminewithironoxidenanoparticlesina10kgperdaypilotcosub2subcaptureplantimplicationsforcommercialization