Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite

The morphology and particle size of the primary Mg2Si intermetallic compounds significantly influence the mechanical properties of the in-situ Al–Mg2Si composite. This study investigates, for the first time, the effect of argon inert gas blowing in the semi-solid state or gas induced semi-solid (GIS...

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Main Authors: Moein G. Shabestari, Ahad Nasimi Asl, Saeed G. Shabestari
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425017806
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author Moein G. Shabestari
Ahad Nasimi Asl
Saeed G. Shabestari
author_facet Moein G. Shabestari
Ahad Nasimi Asl
Saeed G. Shabestari
author_sort Moein G. Shabestari
collection DOAJ
description The morphology and particle size of the primary Mg2Si intermetallic compounds significantly influence the mechanical properties of the in-situ Al–Mg2Si composite. This study investigates, for the first time, the effect of argon inert gas blowing in the semi-solid state or gas induced semi-solid (GISS) at varying durations, flow rates, and temperatures on the microstructure, hardness, and tensile properties of the Al–20 %Mg2Si in-situ composite. Additionally, GISS operations were conducted to evaluate the increase in entry points for the inert gas into the melt, utilizing two diffusers separately on a fixed sample. microstructural evaluations revealed that the sample produced at 660 °C, with a flow rate of 6 L min−1 using two graphite diffusers for 20 s, exhibited an average particle size of 32 μm for the primary Mg2Si, a sphericity of 65 %, and a primary Mg2Si particle count of 405 per mm2. These findings represent a significant microstructural improvement compared to the as-cast sample, underscoring the novelty of this work in modifying Mg2Si intermetallic by inert gas blowing. Results from tensile and hardness tests demonstrated that for the optimal sample, hardness increased by 32 %, ultimate tensile strength (UTS) by 18 %, yield strength (Y.S.) by 12 %, elongation (ɛ%) by 39 %, toughness by 66 %, in comparison to the as-cast sample, indicating substantial enhancement in mechanical properties.
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spelling doaj-art-65df6ecd4d904ffd907b1997b846c7f42025-08-20T03:08:18ZengElsevierJournal of Materials Research and Technology2238-78542025-07-01375203521410.1016/j.jmrt.2025.07.122Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si compositeMoein G. Shabestari0Ahad Nasimi Asl1Saeed G. Shabestari2School of Metallurgy & Materials Engineering, Iran University of Science and Technology (IUST), Narmak, 16846-13114, Tehran, IranSchool of Metallurgy & Materials Engineering, Iran University of Science and Technology (IUST), Narmak, 16846-13114, Tehran, IranCorresponding author.; School of Metallurgy & Materials Engineering, Iran University of Science and Technology (IUST), Narmak, 16846-13114, Tehran, IranThe morphology and particle size of the primary Mg2Si intermetallic compounds significantly influence the mechanical properties of the in-situ Al–Mg2Si composite. This study investigates, for the first time, the effect of argon inert gas blowing in the semi-solid state or gas induced semi-solid (GISS) at varying durations, flow rates, and temperatures on the microstructure, hardness, and tensile properties of the Al–20 %Mg2Si in-situ composite. Additionally, GISS operations were conducted to evaluate the increase in entry points for the inert gas into the melt, utilizing two diffusers separately on a fixed sample. microstructural evaluations revealed that the sample produced at 660 °C, with a flow rate of 6 L min−1 using two graphite diffusers for 20 s, exhibited an average particle size of 32 μm for the primary Mg2Si, a sphericity of 65 %, and a primary Mg2Si particle count of 405 per mm2. These findings represent a significant microstructural improvement compared to the as-cast sample, underscoring the novelty of this work in modifying Mg2Si intermetallic by inert gas blowing. Results from tensile and hardness tests demonstrated that for the optimal sample, hardness increased by 32 %, ultimate tensile strength (UTS) by 18 %, yield strength (Y.S.) by 12 %, elongation (ɛ%) by 39 %, toughness by 66 %, in comparison to the as-cast sample, indicating substantial enhancement in mechanical properties.http://www.sciencedirect.com/science/article/pii/S2238785425017806Semi-solid processGISSMechanical propertiesAl–20 %Mg2Si compositeMicrostructureInert gas injection method
spellingShingle Moein G. Shabestari
Ahad Nasimi Asl
Saeed G. Shabestari
Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
Journal of Materials Research and Technology
Semi-solid process
GISS
Mechanical properties
Al–20 %Mg2Si composite
Microstructure
Inert gas injection method
title Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
title_full Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
title_fullStr Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
title_full_unstemmed Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
title_short Effect of inert gas blowing on the microstructure and mechanical properties of semi-solid cast Al–20 %Mg2Si composite
title_sort effect of inert gas blowing on the microstructure and mechanical properties of semi solid cast al 20 mg2si composite
topic Semi-solid process
GISS
Mechanical properties
Al–20 %Mg2Si composite
Microstructure
Inert gas injection method
url http://www.sciencedirect.com/science/article/pii/S2238785425017806
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AT ahadnasimiasl effectofinertgasblowingonthemicrostructureandmechanicalpropertiesofsemisolidcastal20mg2sicomposite
AT saeedgshabestari effectofinertgasblowingonthemicrostructureandmechanicalpropertiesofsemisolidcastal20mg2sicomposite